Rockwell-automation IASIMP Computer Numerical Control (CNC) Machining Manuel d'utilisateur

Quick StartComputer Numerical Control (CNC) Machining Accelerator ToolkitFor FANUC Series 30i-B, 31i-B, 32i-B, and 35i-B CNC Systems

10 Rockwell Automation Publication IASIMP-QS034A-EN-P - October 2012Table of ContentsNotes:

100 Rockwell Automation Publication IASIMP-QS034A-EN-P - October 2012Chapter 4 GuardLogix ConfigurationImport and Configure CNC Application Logic Modu

Rockwell Automation Publication IASIMP-QS034A-EN-P - October 2012 101GuardLogix Configuration Chapter 44. Select the Application_Module.L5x file and

102 Rockwell Automation Publication IASIMP-QS034A-EN-P - October 2012Chapter 4 GuardLogix Configuration5. Enter the name for your initial CNC applicat

Rockwell Automation Publication IASIMP-QS034A-EN-P - October 2012 103GuardLogix Configuration Chapter 49. Repeat step 1…step 8 for each application w

104 Rockwell Automation Publication IASIMP-QS034A-EN-P - October 2012Chapter 4 GuardLogix ConfigurationImport and Configure FANUC CNC Device Logic Mod

Rockwell Automation Publication IASIMP-QS034A-EN-P - October 2012 105GuardLogix Configuration Chapter 44. Select the Fanuc_CNC_Module and click Impor

106 Rockwell Automation Publication IASIMP-QS034A-EN-P - October 2012Chapter 4 GuardLogix Configuration5. Enter the name for your initial device in Fi

Rockwell Automation Publication IASIMP-QS034A-EN-P - October 2012 107GuardLogix Configuration Chapter 4For the CNC Work Cell application example, the

108 Rockwell Automation Publication IASIMP-QS034A-EN-P - October 2012Chapter 4 GuardLogix ConfigurationFor the CNC Work Cell application example, two

Rockwell Automation Publication IASIMP-QS034A-EN-P - October 2012 109GuardLogix Configuration Chapter 43. Click .The String Browser dialog box opens.

Rockwell Automation Publication IASIMP-QS034A-EN-P - October 2012 11PrefaceIntroductionThis quick start provides step by step instructions for using t

110 Rockwell Automation Publication IASIMP-QS034A-EN-P - October 2012Chapter 4 GuardLogix ConfigurationMachine CNC ExampleGantry X Axis Drive ExampleG

Rockwell Automation Publication IASIMP-QS034A-EN-P - October 2012 111GuardLogix Configuration Chapter 4Set Visible Rows for Equipment Status Faceplat

112 Rockwell Automation Publication IASIMP-QS034A-EN-P - October 2012Chapter 4 GuardLogix Configuration4. Navigate to the Inp_NumRowsVis tag and selec

Rockwell Automation Publication IASIMP-QS034A-EN-P - October 2012 113GuardLogix Configuration Chapter 4Import and Configure Device and Application St

114 Rockwell Automation Publication IASIMP-QS034A-EN-P - October 2012Chapter 4 GuardLogix Configuration4. Navigate to the 01_GuardLogix_Logic folder w

Rockwell Automation Publication IASIMP-QS034A-EN-P - October 2012 115GuardLogix Configuration Chapter 4The Configure Tag References dialog box opens.

116 Rockwell Automation Publication IASIMP-QS034A-EN-P - October 2012Chapter 4 GuardLogix Configuration10. From the Operation pull-down menu, choose D

Rockwell Automation Publication IASIMP-QS034A-EN-P - October 2012 117GuardLogix Configuration Chapter 4The imported module status rungs appear starti

118 Rockwell Automation Publication IASIMP-QS034A-EN-P - October 2012Chapter 4 GuardLogix Configuration12. Delete all unused instructions within all o

Rockwell Automation Publication IASIMP-QS034A-EN-P - October 2012 119GuardLogix Configuration Chapter 4Rungs 13…24 appear without edit rung indicatio

12 Rockwell Automation Publication IASIMP-QS034A-EN-P - October 2012PrefaceConventionsThis manual uses the following conventions.Required SoftwareTo c

120 Rockwell Automation Publication IASIMP-QS034A-EN-P - October 2012Chapter 4 GuardLogix ConfigurationCreate Specific Application LogicNow that you h

Rockwell Automation Publication IASIMP-QS034A-EN-P - October 2012 121GuardLogix Configuration Chapter 4Figure 9 - Run Sequence Template =============

122 Rockwell Automation Publication IASIMP-QS034A-EN-P - October 2012Chapter 4 GuardLogix ConfigurationThe run sequence is initiated by a machine STAR

Rockwell Automation Publication IASIMP-QS034A-EN-P - October 2012 123GuardLogix Configuration Chapter 4Figure 11 - Final Run Sequential Step ExampleM

124 Rockwell Automation Publication IASIMP-QS034A-EN-P - October 2012Chapter 4 GuardLogix ConfigurationFigure 12 - Stop Sequence Template The stop seq

Rockwell Automation Publication IASIMP-QS034A-EN-P - October 2012 125GuardLogix Configuration Chapter 4The move (MOV) instruction is a placeholder to

126 Rockwell Automation Publication IASIMP-QS034A-EN-P - October 2012Chapter 4 GuardLogix ConfigurationFigure 14 - Final Stop Sequential Step and Sequ

Rockwell Automation Publication IASIMP-QS034A-EN-P - October 2012 127GuardLogix Configuration Chapter 4CNC Work Cell Logic Example OverviewTo assist

128 Rockwell Automation Publication IASIMP-QS034A-EN-P - October 2012Chapter 4 GuardLogix ConfigurationThe CNC Work Cell example has two applications

Rockwell Automation Publication IASIMP-QS034A-EN-P - October 2012 129GuardLogix Configuration Chapter 4Import Application Logic ExamplesIn this examp

Rockwell Automation Publication IASIMP-QS034A-EN-P - October 2012 13PrefaceAdditional ResourcesThese documents contain additional information concerni

130 Rockwell Automation Publication IASIMP-QS034A-EN-P - October 2012Chapter 4 GuardLogix Configuration5. Navigate to the 02_Application Logic folder

Rockwell Automation Publication IASIMP-QS034A-EN-P - October 2012 131GuardLogix Configuration Chapter 4The Configure Tag References dialog box opens.

132 Rockwell Automation Publication IASIMP-QS034A-EN-P - October 2012Chapter 4 GuardLogix ConfigurationFor the CNC Work Cell gantry application exampl

Rockwell Automation Publication IASIMP-QS034A-EN-P - October 2012 133GuardLogix Configuration Chapter 4For the CNC Work Cell application example, the

134 Rockwell Automation Publication IASIMP-QS034A-EN-P - October 2012Chapter 4 GuardLogix ConfigurationFor the CNC Work Cell App2_CNC_Machining.L5X fi

Rockwell Automation Publication IASIMP-QS034A-EN-P - October 2012 135GuardLogix Configuration Chapter 4For the CNC Work Cell Machining example, the f

136 Rockwell Automation Publication IASIMP-QS034A-EN-P - October 2012Chapter 4 GuardLogix ConfigurationApplication Logic Creation Steps That Use a Tem

Rockwell Automation Publication IASIMP-QS034A-EN-P - October 2012 137GuardLogix Configuration Chapter 4Safety Logic IntegrationThere are different wa

138 Rockwell Automation Publication IASIMP-QS034A-EN-P - October 2012Chapter 4 GuardLogix ConfigurationGuardLogix Safety LogicThe toolkit also provide

Rockwell Automation Publication IASIMP-QS034A-EN-P - October 2012 139GuardLogix Configuration Chapter 4Figure 19 - Zone 1 Emergency Stop Example

14 Rockwell Automation Publication IASIMP-QS034A-EN-P - October 2012PrefaceYou can view or download publications athttp://www.rockwellautomation.com/l

140 Rockwell Automation Publication IASIMP-QS034A-EN-P - October 2012Chapter 4 GuardLogix ConfigurationFigure 20 - Zone 1 Light Curtain Example

Rockwell Automation Publication IASIMP-QS034A-EN-P - October 2012 141GuardLogix Configuration Chapter 4Figure 21 - Zone 1 Dual Check Safety Drill CNC

142 Rockwell Automation Publication IASIMP-QS034A-EN-P - October 2012Chapter 4 GuardLogix ConfigurationFigure 22 - Zone 1 Dual Check Safety Machine CN

Rockwell Automation Publication IASIMP-QS034A-EN-P - October 2012 143GuardLogix Configuration Chapter 4The safety inputs are then interlocked with th

144 Rockwell Automation Publication IASIMP-QS034A-EN-P - October 2012Chapter 4 GuardLogix ConfigurationFigure 24 - Safety Outputs Example (continued)S

Rockwell Automation Publication IASIMP-QS034A-EN-P - October 2012 145GuardLogix Configuration Chapter 4Figure 25 - P08_GuardIO_FP ExampleRefer to Con

146 Rockwell Automation Publication IASIMP-QS034A-EN-P - October 2012Chapter 4 GuardLogix ConfigurationVerify and Save the Project File1. On the RSLog

Rockwell Automation Publication IASIMP-QS034A-EN-P - October 2012 147Chapter 5FactoryTalk View ME ConfigurationIn this chapter, you create the operato

148 Rockwell Automation Publication IASIMP-QS034A-EN-P - October 2012Chapter 5 FactoryTalk View ME ConfigurationFigure 26 - Device Faceplate Display E

Rockwell Automation Publication IASIMP-QS034A-EN-P - October 2012 149FactoryTalk View ME Configuration Chapter 5Figure 27 - Device Faceplate Display

Rockwell Automation Publication IASIMP-QS034A-EN-P - October 2012 15Chapter 1Architecture and Hardware SelectionIn this chapter you are introduced to

150 Rockwell Automation Publication IASIMP-QS034A-EN-P - October 2012Chapter 5 FactoryTalk View ME Configuration• If Rockwell Automation GuardLogix sa

Rockwell Automation Publication IASIMP-QS034A-EN-P - October 2012 151FactoryTalk View ME Configuration Chapter 5Design from a Preconfigured HMI Appli

152 Rockwell Automation Publication IASIMP-QS034A-EN-P - October 2012Chapter 5 FactoryTalk View ME Configuration2. Double-click the PVPxxxx_Applicatio

Rockwell Automation Publication IASIMP-QS034A-EN-P - October 2012 153FactoryTalk View ME Configuration Chapter 58. From the Existing tab, select the

154 Rockwell Automation Publication IASIMP-QS034A-EN-P - October 2012Chapter 5 FactoryTalk View ME ConfigurationDelete Unused Displays1. Determine the

Rockwell Automation Publication IASIMP-QS034A-EN-P - October 2012 155FactoryTalk View ME Configuration Chapter 52. Expand the Displays component unde

156 Rockwell Automation Publication IASIMP-QS034A-EN-P - October 2012Chapter 5 FactoryTalk View ME ConfigurationConfigure Parameter Files1. Right-clic

Rockwell Automation Publication IASIMP-QS034A-EN-P - October 2012 157FactoryTalk View ME Configuration Chapter 54. To create another parameter file b

158 Rockwell Automation Publication IASIMP-QS034A-EN-P - October 2012Chapter 5 FactoryTalk View ME ConfigurationFor example, in the CNC Work Cell Dril

Rockwell Automation Publication IASIMP-QS034A-EN-P - October 2012 159FactoryTalk View ME Configuration Chapter 5For the CNC Work Cell example, the pa

16 Rockwell Automation Publication IASIMP-QS034A-EN-P - October 2012Chapter 1 Architecture and Hardware SelectionFigure 1 - CNC Work Cell Application

160 Rockwell Automation Publication IASIMP-QS034A-EN-P - October 2012Chapter 5 FactoryTalk View ME ConfigurationDelete Unused Alarm Triggers and Tags

Rockwell Automation Publication IASIMP-QS034A-EN-P - October 2012 161FactoryTalk View ME Configuration Chapter 58. Expand the HMI Tags folder and dou

162 Rockwell Automation Publication IASIMP-QS034A-EN-P - October 2012Chapter 5 FactoryTalk View ME ConfigurationDesign from an Existing HMI Applicatio

Rockwell Automation Publication IASIMP-QS034A-EN-P - October 2012 163FactoryTalk View ME Configuration Chapter 52. Launch your FactoryTalk View Studi

164 Rockwell Automation Publication IASIMP-QS034A-EN-P - October 2012Chapter 5 FactoryTalk View ME Configuration6. Select the faceplate display file y

Rockwell Automation Publication IASIMP-QS034A-EN-P - October 2012 165FactoryTalk View ME Configuration Chapter 5Add Parameter Files1. Determine requi

166 Rockwell Automation Publication IASIMP-QS034A-EN-P - October 2012Chapter 5 FactoryTalk View ME ConfigurationThe selected parameter is added to the

Rockwell Automation Publication IASIMP-QS034A-EN-P - October 2012 167FactoryTalk View ME Configuration Chapter 5Configure Parameter FilesIn this exam

168 Rockwell Automation Publication IASIMP-QS034A-EN-P - October 2012Chapter 5 FactoryTalk View ME Configuration4. To create another parameter file ba

Rockwell Automation Publication IASIMP-QS034A-EN-P - October 2012 169FactoryTalk View ME Configuration Chapter 5The CNC Work Cell Drill_CNC parameter

Rockwell Automation Publication IASIMP-QS034A-EN-P - October 2012 17Architecture and Hardware Selection Chapter 1Before You BeginCollect specific app

170 Rockwell Automation Publication IASIMP-QS034A-EN-P - October 2012Chapter 5 FactoryTalk View ME ConfigurationFor the CNC Work Cell example, the par

Rockwell Automation Publication IASIMP-QS034A-EN-P - October 2012 171FactoryTalk View ME Configuration Chapter 5Import Alarm Setup FileImporting the

172 Rockwell Automation Publication IASIMP-QS034A-EN-P - October 2012Chapter 5 FactoryTalk View ME Configuration9. Navigate to the 03_Alarm_History fo

Rockwell Automation Publication IASIMP-QS034A-EN-P - October 2012 173FactoryTalk View ME Configuration Chapter 5Delete Unused Alarm Triggers 1. Expa

174 Rockwell Automation Publication IASIMP-QS034A-EN-P - October 2012Chapter 5 FactoryTalk View ME ConfigurationImport and Edit Alarm TagsImporting an

Rockwell Automation Publication IASIMP-QS034A-EN-P - October 2012 175FactoryTalk View ME Configuration Chapter 57. Select AlarmHistory_Tags.8. Click

176 Rockwell Automation Publication IASIMP-QS034A-EN-P - October 2012Chapter 5 FactoryTalk View ME Configuration13. Expand the HMI tags folder in the

Rockwell Automation Publication IASIMP-QS034A-EN-P - October 2012 177FactoryTalk View ME Configuration Chapter 5Configure Goto Display Buttons on Sta

178 Rockwell Automation Publication IASIMP-QS034A-EN-P - October 2012Chapter 5 FactoryTalk View ME Configuration4. Open your existing system display.

Rockwell Automation Publication IASIMP-QS034A-EN-P - October 2012 179FactoryTalk View ME Configuration Chapter 58. Right-click Display and choose Pas

18 Rockwell Automation Publication IASIMP-QS034A-EN-P - October 2012Chapter 1 Architecture and Hardware SelectionFollow These StepsComplete the follow

180 Rockwell Automation Publication IASIMP-QS034A-EN-P - October 2012Chapter 5 FactoryTalk View ME Configuration3. On the General tab, click the brows

Rockwell Automation Publication IASIMP-QS034A-EN-P - October 2012 181FactoryTalk View ME Configuration Chapter 57. Click the Label tab to configure t

182 Rockwell Automation Publication IASIMP-QS034A-EN-P - October 2012Chapter 5 FactoryTalk View ME Configuration9. Use the Object Explorer tool to ope

Rockwell Automation Publication IASIMP-QS034A-EN-P - October 2012 183FactoryTalk View ME Configuration Chapter 512. Create the expression as shown. R

184 Rockwell Automation Publication IASIMP-QS034A-EN-P - October 2012Chapter 5 FactoryTalk View ME ConfigurationAfter you have copied all the objects

Rockwell Automation Publication IASIMP-QS034A-EN-P - October 2012 185FactoryTalk View ME Configuration Chapter 5Configure Equipment Status Faceplate

186 Rockwell Automation Publication IASIMP-QS034A-EN-P - October 2012Chapter 5 FactoryTalk View ME ConfigurationAdd the Equipment Status Faceplate Dis

Rockwell Automation Publication IASIMP-QS034A-EN-P - October 2012 187FactoryTalk View ME Configuration Chapter 5Add the ME_Equipment_Parameter File1.

188 Rockwell Automation Publication IASIMP-QS034A-EN-P - October 2012Chapter 5 FactoryTalk View ME Configuration7. Assign device faceplate Add-On Inst

Rockwell Automation Publication IASIMP-QS034A-EN-P - October 2012 189FactoryTalk View ME Configuration Chapter 5Configure Goto Buttons on the Equipme

Rockwell Automation Publication IASIMP-QS034A-EN-P - October 2012 19Architecture and Hardware Selection Chapter 1Review System Selection and Configur

190 Rockwell Automation Publication IASIMP-QS034A-EN-P - October 2012Chapter 5 FactoryTalk View ME Configuration4. Click to browse the display facep

Rockwell Automation Publication IASIMP-QS034A-EN-P - October 2012 191FactoryTalk View ME Configuration Chapter 5Configure Additional Device Value Col

192 Rockwell Automation Publication IASIMP-QS034A-EN-P - October 2012Chapter 5 FactoryTalk View ME ConfigurationThe same is true for the units display

Rockwell Automation Publication IASIMP-QS034A-EN-P - October 2012 193FactoryTalk View ME Configuration Chapter 5Configure Safety Faceplate DisplaysUs

194 Rockwell Automation Publication IASIMP-QS034A-EN-P - October 2012Chapter 5 FactoryTalk View ME ConfigurationNotes:

Rockwell Automation Publication IASIMP-QS034A-EN-P - October 2012 195Chapter 6System CommissioningIn this chapter you download your Logix and PanelVie

196 Rockwell Automation Publication IASIMP-QS034A-EN-P - October 2012Chapter 6 System CommissioningFollow These StepsComplete these steps to complete

Rockwell Automation Publication IASIMP-QS034A-EN-P - October 2012 197System Commissioning Chapter 6Download ApplicationsThis section provides general

198 Rockwell Automation Publication IASIMP-QS034A-EN-P - October 2012Chapter 6 System Commissioning6. Click Download.7. From the Communications menu,

Rockwell Automation Publication IASIMP-QS034A-EN-P - October 2012 199System Commissioning Chapter 62. Expand RSLinx Enterprise and double-click Commu

Important User InformationSolid-state equipment has operational characteristics differing from those of electromechanical equipment. Safety Guidelines

20 Rockwell Automation Publication IASIMP-QS034A-EN-P - October 2012Chapter 1 Architecture and Hardware SelectionRockwell Automation Safety Selection

200 Rockwell Automation Publication IASIMP-QS034A-EN-P - October 2012Chapter 6 System CommissioningA new device shortcut appears. 6. Name the shortcu

Rockwell Automation Publication IASIMP-QS034A-EN-P - October 2012 201System Commissioning Chapter 61. Click Copy from Design to Runtime. This RSLinx

202 Rockwell Automation Publication IASIMP-QS034A-EN-P - October 2012Chapter 6 System Commissioning2. From the Save as type pull-down menu, choose Run

Rockwell Automation Publication IASIMP-QS034A-EN-P - October 2012 203System Commissioning Chapter 63. Click and browse to the runtime file.The Sele

204 Rockwell Automation Publication IASIMP-QS034A-EN-P - October 2012Chapter 6 System Commissioning6. Select the PanelView Plus terminal. 7. Click Dow

Rockwell Automation Publication IASIMP-QS034A-EN-P - October 2012 205System Commissioning Chapter 6Commissioning DevicesThis section provides general

206 Rockwell Automation Publication IASIMP-QS034A-EN-P - October 2012Chapter 6 System CommissioningCommissioning Supervisory and CNC SystemThis sectio

Rockwell Automation Publication IASIMP-QS034A-EN-P - October 2012 207System Commissioning Chapter 6Controller to Device CommunicationVerify controlle

208 Rockwell Automation Publication IASIMP-QS034A-EN-P - October 2012Chapter 6 System CommissioningCNC to Controller CommunicationVerify CNC to contro

Rockwell Automation Publication IASIMP-QS034A-EN-P - October 2012 209System Commissioning Chapter 6The locations and meanings of the status indicator

Rockwell Automation Publication IASIMP-QS034A-EN-P - October 2012 21Architecture and Hardware Selection Chapter 1Rockwell Automation Product Selectio

210 Rockwell Automation Publication IASIMP-QS034A-EN-P - October 2012Chapter 6 System CommissioningThe system PARAMETER screen is displayed.2. Press e

Rockwell Automation Publication IASIMP-QS034A-EN-P - October 2012 211System Commissioning Chapter 63. Press the ETHERNET softkey to monitor the commu

212 Rockwell Automation Publication IASIMP-QS034A-EN-P - October 2012Chapter 6 System CommissioningClearing FaultsAfter all the devices are connected

Rockwell Automation Publication IASIMP-QS034A-EN-P - October 2012 213System Commissioning Chapter 6Open one of the device faceplates. While in Operat

214 Rockwell Automation Publication IASIMP-QS034A-EN-P - October 2012Chapter 6 System CommissioningNotes:

Rockwell Automation Publication IASIMP-QS034A-EN-P - October 2012 215Chapter 7System Application GuideThis chapter guides you through the pre-configur

216 Rockwell Automation Publication IASIMP-QS034A-EN-P - October 2012Chapter 7 System Application GuideFollow These StepsComplete these display overvi

Rockwell Automation Publication IASIMP-QS034A-EN-P - October 2012 217System Application Guide Chapter 7Machine Startup FaceplateThe machine startup f

218 Rockwell Automation Publication IASIMP-QS034A-EN-P - October 2012Chapter 7 System Application GuideTable 8 - Machine Status IndicatorsStatus Indic

Rockwell Automation Publication IASIMP-QS034A-EN-P - October 2012 219System Application Guide Chapter 7Machine ControlThe Machine control buttons pro

22 Rockwell Automation Publication IASIMP-QS034A-EN-P - October 2012Chapter 1 Architecture and Hardware SelectionOpen FANUC CNC Express Software1. Nav

220 Rockwell Automation Publication IASIMP-QS034A-EN-P - October 2012Chapter 7 System Application GuideState Diagram Faceplate DisplayThis display pro

Rockwell Automation Publication IASIMP-QS034A-EN-P - October 2012 221System Application Guide Chapter 7CNC FaceplateThe FANUC CNC faceplate is typica

222 Rockwell Automation Publication IASIMP-QS034A-EN-P - October 2012Chapter 7 System Application GuideCNC Status ViewsThe CNC Status views let you di

Rockwell Automation Publication IASIMP-QS034A-EN-P - October 2012 223System Application Guide Chapter 7Table 10 - General Status/Control Buttons Faul

224 Rockwell Automation Publication IASIMP-QS034A-EN-P - October 2012Chapter 7 System Application GuideFault Diagnostic ViewsFigure 29 - Last Fault Vi

Rockwell Automation Publication IASIMP-QS034A-EN-P - October 2012 225System Application Guide Chapter 7Configuration ViewThe configuration button t

226 Rockwell Automation Publication IASIMP-QS034A-EN-P - October 2012Chapter 7 System Application GuideOnline Help ViewsPress the Help button on any v

Rockwell Automation Publication IASIMP-QS034A-EN-P - October 2012 227System Application Guide Chapter 7Figure 31 - Equipment Status Example - CNC Wor

228 Rockwell Automation Publication IASIMP-QS034A-EN-P - October 2012Chapter 7 System Application GuideAlarm History Display OverviewThe Alarm History

Rockwell Automation Publication IASIMP-QS034A-EN-P - October 2012 229Appendix ALogic Program OverviewThe CNC Machining Accelerator Toolkit DVD, public

Rockwell Automation Publication IASIMP-QS034A-EN-P - October 2012 23Architecture and Hardware Selection Chapter 12. Click continue to leave the links

230 Rockwell Automation Publication IASIMP-QS034A-EN-P - October 2012Appendix A Logic Program OverviewMachine/Application/Device Module RelationshipTh

Rockwell Automation Publication IASIMP-QS034A-EN-P - October 2012 231Logic Program Overview Appendix AEach of the modules are defined as individual p

232 Rockwell Automation Publication IASIMP-QS034A-EN-P - October 2012Appendix A Logic Program OverviewTable 13 - Module Routine OverviewLogic Module T

Rockwell Automation Publication IASIMP-QS034A-EN-P - October 2012 233Logic Program Overview Appendix AKinetix 300R00_Main Dispatch routine, calls all

234 Rockwell Automation Publication IASIMP-QS034A-EN-P - October 2012Appendix A Logic Program OverviewMachine ModuleThe machine module contains the hi

Rockwell Automation Publication IASIMP-QS034A-EN-P - October 2012 235Logic Program Overview Appendix AYou can fully customize the state machine, lett

236 Rockwell Automation Publication IASIMP-QS034A-EN-P - October 2012Appendix A Logic Program OverviewMachine Control Module TagsThe machine control d

Rockwell Automation Publication IASIMP-QS034A-EN-P - October 2012 237Logic Program Overview Appendix ADevice and Application Status Rung Tags and Log

238 Rockwell Automation Publication IASIMP-QS034A-EN-P - October 2012Appendix A Logic Program OverviewFor the CNC Work Cell application example, the r

Rockwell Automation Publication IASIMP-QS034A-EN-P - October 2012 239Logic Program Overview Appendix AFigure 37 - CNC_Work_Cell Device and Applicatio

24 Rockwell Automation Publication IASIMP-QS034A-EN-P - October 2012Chapter 1 Architecture and Hardware Selectionb. Use the cells in the spreadsheet t

240 Rockwell Automation Publication IASIMP-QS034A-EN-P - October 2012Appendix A Logic Program OverviewApplication ModulesThe application modules conta

Rockwell Automation Publication IASIMP-QS034A-EN-P - October 2012 241Logic Program Overview Appendix ADevice ModulesDevice modules contain all of the

242 Rockwell Automation Publication IASIMP-QS034A-EN-P - October 2012Appendix A Logic Program OverviewDevice Module Control Logic ExampleIn this examp

Rockwell Automation Publication IASIMP-QS034A-EN-P - October 2012 243Appendix BLogic Module CustomizationThe toolkit logic modules are designed with a

244 Rockwell Automation Publication IASIMP-QS034A-EN-P - October 2012Appendix B Logic Module CustomizationThe application and device modules interact

Rockwell Automation Publication IASIMP-QS034A-EN-P - October 2012 245Logic Module Customization Appendix BModifications to the state, command, or mod

246 Rockwell Automation Publication IASIMP-QS034A-EN-P - October 2012Appendix B Logic Module CustomizationTag and Logic Modification RecommendationsTh

Rockwell Automation Publication IASIMP-QS034A-EN-P - October 2012 247Logic Module Customization Appendix BState Display Tag ModificationsEach instanc

248 Rockwell Automation Publication IASIMP-QS034A-EN-P - October 2012Appendix B Logic Module Customization3. Use the String Browser to modify or set t

Rockwell Automation Publication IASIMP-QS034A-EN-P - October 2012 249Logic Module Customization Appendix BModule Fault CustomizationThe application a

Rockwell Automation Publication IASIMP-QS034A-EN-P - October 2012 25Architecture and Hardware Selection Chapter 12. Select the System I/O.a. Use the

250 Rockwell Automation Publication IASIMP-QS034A-EN-P - October 2012Appendix B Logic Module CustomizationAll of the device modules also contain a gen

Rockwell Automation Publication IASIMP-QS034A-EN-P - October 2012 251Logic Module Customization Appendix BIn addition to adding the logic for the new

252 Rockwell Automation Publication IASIMP-QS034A-EN-P - October 2012Appendix B Logic Module CustomizationAlarm History Faceplate Logic ModificationTh

Rockwell Automation Publication IASIMP-QS034A-EN-P - October 2012 253Logic Module Customization Appendix BCoordinated Reset CustomizationBy default,

254 Rockwell Automation Publication IASIMP-QS034A-EN-P - October 2012Appendix B Logic Module CustomizationNotes:

Rockwell Automation Publication IASIMP-QS034A-EN-P - October 2012 255Appendix CAdd Other Devices to the Equipment Status FaceplateIn this appendix you

256 Rockwell Automation Publication IASIMP-QS034A-EN-P - October 2012Appendix C Add Other Devices to the Equipment Status Faceplate4. Assign a new con

Rockwell Automation Publication IASIMP-QS034A-EN-P - October 2012 257Add Other Devices to the Equipment Status Faceplate Appendix C10. Expand the Val

258 Rockwell Automation Publication IASIMP-QS034A-EN-P - October 2012Appendix C Add Other Devices to the Equipment Status FaceplateAdd Optional Facepl

Rockwell Automation Publication IASIMP-QS034A-EN-P - October 2012 259Add Other Devices to the Equipment Status Faceplate Appendix C5. Set the connect

26 Rockwell Automation Publication IASIMP-QS034A-EN-P - October 2012Chapter 1 Architecture and Hardware Selection3. Select the drives and motors for t

260 Rockwell Automation Publication IASIMP-QS034A-EN-P - October 2012Appendix C Add Other Devices to the Equipment Status FaceplateNotes:

Rockwell Automation Publication IASIMP-QS034A-EN-P - October 2012 261Appendix DLogix Communication and Controller ConfigurationIn this appendix, you c

262 Rockwell Automation Publication IASIMP-QS034A-EN-P - October 2012Appendix D Logix Communication and Controller ConfigurationVerify Your IP Address

Rockwell Automation Publication IASIMP-QS034A-EN-P - October 2012 263Logix Communication and Controller Configuration Appendix DConfigure the EtherNe

264 Rockwell Automation Publication IASIMP-QS034A-EN-P - October 2012Appendix D Logix Communication and Controller ConfigurationConfigure the Logix Co

Rockwell Automation Publication IASIMP-QS034A-EN-P - October 2012 265Logix Communication and Controller Configuration Appendix DLoad the Controller F

266 Rockwell Automation Publication IASIMP-QS034A-EN-P - October 2012Appendix D Logix Communication and Controller Configuration6. Under AB_DF1-1, sel

Rockwell Automation Publication IASIMP-QS034A-EN-P - October 2012 267Logix Communication and Controller Configuration Appendix DAssign IP AddressesTh

268 Rockwell Automation Publication IASIMP-QS034A-EN-P - October 2012Appendix D Logix Communication and Controller ConfigurationThe Request History fi

Rockwell Automation Publication IASIMP-QS034A-EN-P - October 2012 269Logix Communication and Controller Configuration Appendix DBrowse the EtherNet/I

Rockwell Automation Publication IASIMP-QS034A-EN-P - October 2012 27Architecture and Hardware Selection Chapter 14. Review the complete CNC configura

270 Rockwell Automation Publication IASIMP-QS034A-EN-P - October 2012Appendix D Logix Communication and Controller ConfigurationNotes:

Rockwell Automation Publication IASIMP-QS034A-EN-P - October 2012 271IndexNumerics1756-EN2TR Ethernet module 151756-EN3TR Ethernet module 15Aadd or r

272 Rockwell Automation Publication IASIMP-QS034A-EN-P - October 2012Indexcreate a new project file 56custom module fault logicadd 249customizationcoo

Rockwell Automation Publication IASIMP-QS034A-EN-P - October 2012 273IndexII/O channelconfigure USB port 63instructionlatch (L) 122move (MOV) 122unlat

274 Rockwell Automation Publication IASIMP-QS034A-EN-P - October 2012Indexmodule faultsdrive fault 249failed to clear 249failed to reset 249failed to

Rockwell Automation Publication IASIMP-QS034A-EN-P - October 2012 275Indexstop sequence template 124supervisory PLC 53synchronization, time 88system c

276 Rockwell Automation Publication IASIMP-QS034A-EN-P - October 2012Index

Publication IASIMP-QS034A-EN-P - October 2012Copyright © 2012 Rockwell Automation, Inc. All rights reserved. Printed in the U.S.A.Rockwell Automation

28 Rockwell Automation Publication IASIMP-QS034A-EN-P - October 2012Chapter 1 Architecture and Hardware Selectionb. Type a new BOM project file name.B

Rockwell Automation Publication IASIMP-QS034A-EN-P - October 2012 29Chapter 2System Layout and WiringIn this chapter you select CNC layout and wiring

Rockwell Automation Publication IASIMP-QS034A-EN-P - October 2012 3Follow this path to complete your CNC machining application.MOTORFIELD SIDEDRIVEPRO

30 Rockwell Automation Publication IASIMP-QS034A-EN-P - October 2012Chapter 2 System Layout and WiringThis section uses the CNC Work Cell application

Rockwell Automation Publication IASIMP-QS034A-EN-P - October 2012 31System Layout and Wiring Chapter 2Follow These StepsComplete the following steps

32 Rockwell Automation Publication IASIMP-QS034A-EN-P - October 2012Chapter 2 System Layout and Wiring1. Create a project folder. For the CNC Work Cel

Rockwell Automation Publication IASIMP-QS034A-EN-P - October 2012 33System Layout and Wiring Chapter 23. Copy the entire set of drawings in this fold

34 Rockwell Automation Publication IASIMP-QS034A-EN-P - October 2012Chapter 2 System Layout and WiringEdit FANUC CNC Drawing SetThese steps provide ge

Rockwell Automation Publication IASIMP-QS034A-EN-P - October 2012 35System Layout and Wiring Chapter 2Edit CNC Power Drawings1. Open your initial CNC

36 Rockwell Automation Publication IASIMP-QS034A-EN-P - October 2012Chapter 2 System Layout and WiringFigure 3 - 01_CNC_Drives_w_Dual Check IO Drawing

Rockwell Automation Publication IASIMP-QS034A-EN-P - October 2012 37System Layout and Wiring Chapter 2Figure 4 - 02_CNC_Drives_w_Dual Check IO Drawin

38 Rockwell Automation Publication IASIMP-QS034A-EN-P - October 2012Chapter 2 System Layout and WiringEdit CNC Safety and Standard I/O Drawings1. If F

Rockwell Automation Publication IASIMP-QS034A-EN-P - October 2012 39System Layout and Wiring Chapter 2Figure 5 - 07_CNC_AID16D_Dual_Check_IO_Module D

Where to Start4 Rockwell Automation Publication IASIMP-QS034A-EN-P - October 2012Notes:

40 Rockwell Automation Publication IASIMP-QS034A-EN-P - October 2012Chapter 2 System Layout and WiringFigure 6 - 09_CNC_AOR8G_Dual_Check_IO_Module Dra

Rockwell Automation Publication IASIMP-QS034A-EN-P - October 2012 41System Layout and Wiring Chapter 2Edit System Communication Drawings1. Open the f

42 Rockwell Automation Publication IASIMP-QS034A-EN-P - October 2012Chapter 2 System Layout and WiringFigure 7 - 15_CNC_Ethernet_Communication Drawing

Rockwell Automation Publication IASIMP-QS034A-EN-P - October 2012 43System Layout and Wiring Chapter 2Edit CNC System Layout Drawing1. Open the panel

44 Rockwell Automation Publication IASIMP-QS034A-EN-P - October 2012Chapter 2 System Layout and WiringAssemble and Edit Your GuardLogix System Drawing

Rockwell Automation Publication IASIMP-QS034A-EN-P - October 2012 45System Layout and Wiring Chapter 2If Rockwell Automation GuardLogix safety contro

46 Rockwell Automation Publication IASIMP-QS034A-EN-P - October 2012Chapter 2 System Layout and WiringNotes:

Rockwell Automation Publication IASIMP-QS034A-EN-P - October 2012 47Chapter 3FANUC CNC ConfigurationIn this chapter you initially configure your FANUC

48 Rockwell Automation Publication IASIMP-QS034A-EN-P - October 2012Chapter 3 FANUC CNC ConfigurationFollow These StepsComplete these steps to configu

Rockwell Automation Publication IASIMP-QS034A-EN-P - October 2012 49FANUC CNC Configuration Chapter 3Parameter Write EnableSet the parameter write en

Rockwell Automation Publication IASIMP-QS034A-EN-P - October 2012 5Table of ContentsPrefaceIntroduction. . . . . . . . . . . . . . . . . . . . . . . .

50 Rockwell Automation Publication IASIMP-QS034A-EN-P - October 2012Chapter 3 FANUC CNC Configuration3. Use the arrow keys on the MDI panel to move to

Rockwell Automation Publication IASIMP-QS034A-EN-P - October 2012 51FANUC CNC Configuration Chapter 3High Speed Ethernet OptionSelect the high speed

52 Rockwell Automation Publication IASIMP-QS034A-EN-P - October 2012Chapter 3 FANUC CNC ConfigurationThe chapter selection screen to display the PMC c

Rockwell Automation Publication IASIMP-QS034A-EN-P - October 2012 53FANUC CNC Configuration Chapter 3Configure Ethernet ModuleIn this example, you co

54 Rockwell Automation Publication IASIMP-QS034A-EN-P - October 2012Chapter 3 FANUC CNC ConfigurationThe chapter selection screen to display the fast

Rockwell Automation Publication IASIMP-QS034A-EN-P - October 2012 55FANUC CNC Configuration Chapter 37. Press the FOCAS2 softkey to view the FOCAS2/E

56 Rockwell Automation Publication IASIMP-QS034A-EN-P - October 2012Chapter 3 FANUC CNC ConfigurationCreate a New Project FileThroughout the rest of t

Rockwell Automation Publication IASIMP-QS034A-EN-P - October 2012 57FANUC CNC Configuration Chapter 3The sample program opens, and is ready for editi

58 Rockwell Automation Publication IASIMP-QS034A-EN-P - October 2012Chapter 3 FANUC CNC Configuration5. Select the model.6. Select the control configu

Rockwell Automation Publication IASIMP-QS034A-EN-P - October 2012 59FANUC CNC Configuration Chapter 37. From the File menu, choose Save As.8. Save as

6 Rockwell Automation Publication IASIMP-QS034A-EN-P - October 2012Table of ContentsUSB External Device. . . . . . . . . . . . . . . . . . . . . . . .

60 Rockwell Automation Publication IASIMP-QS034A-EN-P - October 2012Chapter 3 FANUC CNC ConfigurationDownload FANUC LADDER III Software Project to the

Rockwell Automation Publication IASIMP-QS034A-EN-P - October 2012 61FANUC CNC Configuration Chapter 35. Click Connect to establish communication with

62 Rockwell Automation Publication IASIMP-QS034A-EN-P - October 2012Chapter 3 FANUC CNC ConfigurationThe Program transfer wizard dialog box opens.8. C

Rockwell Automation Publication IASIMP-QS034A-EN-P - October 2012 63FANUC CNC Configuration Chapter 3USB External DeviceDefine the USB port as the pu

64 Rockwell Automation Publication IASIMP-QS034A-EN-P - October 2012Chapter 3 FANUC CNC ConfigurationEtherNet/IP SettingsConfigure the EtherNet/IP set

Rockwell Automation Publication IASIMP-QS034A-EN-P - October 2012 65FANUC CNC Configuration Chapter 32. Take the USB device and plug it into the CNC

66 Rockwell Automation Publication IASIMP-QS034A-EN-P - October 2012Chapter 3 FANUC CNC Configuration4. Press either the + softkey or the right arrow

Rockwell Automation Publication IASIMP-QS034A-EN-P - October 2012 67FANUC CNC Configuration Chapter 36. Press either the + softkey or the right arrow

68 Rockwell Automation Publication IASIMP-QS034A-EN-P - October 2012Chapter 3 FANUC CNC ConfigurationLogic ConfigurationIn this chapter you use the pr

Rockwell Automation Publication IASIMP-QS034A-EN-P - October 2012 69FANUC CNC Configuration Chapter 3The CNC architecture consists of two central pro

Rockwell Automation Publication IASIMP-QS034A-EN-P - October 2012 7Table of ContentsDesign from a Preconfigured HMI Application File. . . . . . . . .

70 Rockwell Automation Publication IASIMP-QS034A-EN-P - October 2012Chapter 3 FANUC CNC ConfigurationEditing Application Logic Modules and Adding Code

Rockwell Automation Publication IASIMP-QS034A-EN-P - October 2012 71FANUC CNC Configuration Chapter 3P0001 (OP Panel Path 1)This application program

72 Rockwell Automation Publication IASIMP-QS034A-EN-P - October 2012Chapter 3 FANUC CNC ConfigurationP0010 (Window Functions)This application program

Rockwell Automation Publication IASIMP-QS034A-EN-P - October 2012 73FANUC CNC Configuration Chapter 3Device Logic ModulesThese pre-defined modules re

74 Rockwell Automation Publication IASIMP-QS034A-EN-P - October 2012Chapter 3 FANUC CNC ConfigurationP00015 (PLC EIP Input Routine)This device program

Rockwell Automation Publication IASIMP-QS034A-EN-P - October 2012 75FANUC CNC Configuration Chapter 3Verify and Save the Project FileWhen you have fi

76 Rockwell Automation Publication IASIMP-QS034A-EN-P - October 2012Chapter 3 FANUC CNC Configuration3. Click Close after the compile is complete. 4.

Rockwell Automation Publication IASIMP-QS034A-EN-P - October 2012 77FANUC CNC Configuration Chapter 3Download FANUC LADDER III Software Project to th

78 Rockwell Automation Publication IASIMP-QS034A-EN-P - October 2012Chapter 3 FANUC CNC Configuration5. Click Connect to establish communication with

Rockwell Automation Publication IASIMP-QS034A-EN-P - October 2012 79FANUC CNC Configuration Chapter 3The Program transfer wizard dialog box opens.8.

8 Rockwell Automation Publication IASIMP-QS034A-EN-P - October 2012Table of ContentsChapter 7System Application GuideBefore You Begin. . . . . . . . .

80 Rockwell Automation Publication IASIMP-QS034A-EN-P - October 2012Chapter 3 FANUC CNC ConfigurationNotes:

Rockwell Automation Publication IASIMP-QS034A-EN-P - October 2012 81Chapter 4GuardLogix ConfigurationIn this chapter you will use RSLogix5000 to confi

82 Rockwell Automation Publication IASIMP-QS034A-EN-P - October 2012Chapter 4 GuardLogix ConfigurationThe device modules translate the uniform machine

Rockwell Automation Publication IASIMP-QS034A-EN-P - October 2012 83GuardLogix Configuration Chapter 4Follow These StepsComplete these steps to impor

84 Rockwell Automation Publication IASIMP-QS034A-EN-P - October 2012Chapter 4 GuardLogix ConfigurationCreate an Initial GuardLogix Project Using the D

Rockwell Automation Publication IASIMP-QS034A-EN-P - October 2012 85GuardLogix Configuration Chapter 42. Click the Open icon on the toolbar.3. From t

86 Rockwell Automation Publication IASIMP-QS034A-EN-P - October 2012Chapter 4 GuardLogix ConfigurationFor the CNC Work Cell example, the path is:C:\Do

Rockwell Automation Publication IASIMP-QS034A-EN-P - October 2012 87GuardLogix Configuration Chapter 4GuardLogix Controller and Network Configuration

88 Rockwell Automation Publication IASIMP-QS034A-EN-P - October 2012Chapter 4 GuardLogix Configuration3. Configure the new controller.a. From the Type

Rockwell Automation Publication IASIMP-QS034A-EN-P - October 2012 89GuardLogix Configuration Chapter 4Configure Ethernet Module for your HMI Terminal

Rockwell Automation Publication IASIMP-QS034A-EN-P - October 2012 9Table of ContentsAppendix DLogix Communication and Controller ConfigurationConfigur

90 Rockwell Automation Publication IASIMP-QS034A-EN-P - October 2012Chapter 4 GuardLogix Configuration7. From the Time Sync Connection pull-down menu,

Rockwell Automation Publication IASIMP-QS034A-EN-P - October 2012 91GuardLogix Configuration Chapter 4Import and Configure the Machine Logic ModuleIn

92 Rockwell Automation Publication IASIMP-QS034A-EN-P - October 2012Chapter 4 GuardLogix Configuration5. Select the Machine_Module.L5x file and click

Rockwell Automation Publication IASIMP-QS034A-EN-P - October 2012 93GuardLogix Configuration Chapter 46. Type the desired name for your machine in th

94 Rockwell Automation Publication IASIMP-QS034A-EN-P - October 2012Chapter 4 GuardLogix ConfigurationFor the CNC Work Cell application example, CNC_W

Rockwell Automation Publication IASIMP-QS034A-EN-P - October 2012 95GuardLogix Configuration Chapter 4FANUC CNC AOP ConfigurationTo configure the FAN

96 Rockwell Automation Publication IASIMP-QS034A-EN-P - October 2012Chapter 4 GuardLogix ConfigurationAdd and Configure FANUC CNCFor this CNC Work Cel

Rockwell Automation Publication IASIMP-QS034A-EN-P - October 2012 97GuardLogix Configuration Chapter 46. Configure the new module.a. Type the module

98 Rockwell Automation Publication IASIMP-QS034A-EN-P - October 2012Chapter 4 GuardLogix Configurationd. Set the IO Size for your CNC communication.Fo

Rockwell Automation Publication IASIMP-QS034A-EN-P - October 2012 99GuardLogix Configuration Chapter 49. Click OK to close the New Module dialog box.