Rockwell-automation 6000 PowerFlex Medium Voltage Variable Frequency D Manuel d'utilisateur

PowerFlex® 6000 Medium Voltage Variable Frequency Drive Commissioning ManualPublication 6000-IN007A-EN-PCommissioning Manual

10 Rockwell Automation Publication 6000-IN007A-EN-P - October 2014PrefaceNotes:

Rockwell Automation Publication 6000-IN007A-EN-P - October 2014 11Chapter 1IntroductionOverviewInformation contained in this chapter will assist in co

12 Rockwell Automation Publication 6000-IN007A-EN-P - October 2014Chapter 1 IntroductionProcess FlowchartsDocumentation and Application ReviewReview a

Rockwell Automation Publication 6000-IN007A-EN-P - October 2014 13Introduction Chapter 1• PLC Program: The PLC I/O processes control signals within th

14 Rockwell Automation Publication 6000-IN007A-EN-P - October 2014Chapter 1 IntroductionOn-site Verification of Electrical System One-line DiagramOnce

Rockwell Automation Publication 6000-IN007A-EN-P - October 2014 15Chapter 2Preparation and InspectionGather Required Tools and Test EquipmentHand Tool

16 Rockwell Automation Publication 6000-IN007A-EN-P - October 2014Chapter 2 Preparation and InspectionLockout and tagout the input circuit breaker bef

Rockwell Automation Publication 6000-IN007A-EN-P - October 2014 17Preparation and Inspection Chapter 2Functional AssessmentAfter the components are vi

18 Rockwell Automation Publication 6000-IN007A-EN-P - October 2014Chapter 2 Preparation and InspectionTable 3 - Inspect Drive Components ChecklistBypa

Rockwell Automation Publication 6000-IN007A-EN-P - October 2014 19Preparation and Inspection Chapter 2Table 4 - Functional Assessment ChecklistBypass

Important User InformationRead this document and the documents listed in the additional resources section about installation, configuration, and opera

20 Rockwell Automation Publication 6000-IN007A-EN-P - October 2014Chapter 2 Preparation and InspectionInterconnection ReviewThe interconnection checkl

Rockwell Automation Publication 6000-IN007A-EN-P - October 2014 21Preparation and Inspection Chapter 2Installation ReviewPrior to commencing the commi

22 Rockwell Automation Publication 6000-IN007A-EN-P - October 2014Chapter 2 Preparation and InspectionElectrical Installation InspectionPower CablingT

Rockwell Automation Publication 6000-IN007A-EN-P - October 2014 23Preparation and Inspection Chapter 2Incoming Line and Outgoing Motor cables must be

24 Rockwell Automation Publication 6000-IN007A-EN-P - October 2014Chapter 2 Preparation and Inspection2. Disconnect four 380V AC cables (a, b, c, and

Rockwell Automation Publication 6000-IN007A-EN-P - October 2014 25Preparation and Inspection Chapter 25. Switch the miniature circuit breakers in the

26 Rockwell Automation Publication 6000-IN007A-EN-P - October 2014Chapter 2 Preparation and Inspection8. Disconnect the control cable of HECS.Figure 7

Rockwell Automation Publication 6000-IN007A-EN-P - October 2014 27Preparation and Inspection Chapter 210. Remove the Analog Interface board and discon

28 Rockwell Automation Publication 6000-IN007A-EN-P - October 2014Chapter 2 Preparation and Inspection5. Disconnect the Insulation Meter and jumpers i

Rockwell Automation Publication 6000-IN007A-EN-P - October 2014 29Preparation and Inspection Chapter 2Final Steps before Equipment is Ready for Energi

Rockwell Automation Publication 6000-IN007A-EN-P - October 2014 3Table of ContentsPrefaceIntroduction. . . . . . . . . . . . . . . . . . . . . . . . .

30 Rockwell Automation Publication 6000-IN007A-EN-P - October 2014Chapter 2 Preparation and InspectionNotes:

Rockwell Automation Publication 6000-IN007A-EN-P - October 2014 31Chapter 3CommissioningIntroductionA number of activities are required before the Con

32 Rockwell Automation Publication 6000-IN007A-EN-P - October 2014Chapter 3 CommissioningControl System Check SetupSimulate Closed Input Circuit Break

Rockwell Automation Publication 6000-IN007A-EN-P - October 2014 33Commissioning Chapter 3Figure 14 - LV Control CabinetFigure 15 - LV Panel in the Iso

34 Rockwell Automation Publication 6000-IN007A-EN-P - October 2014Chapter 3 CommissioningFigure 16 - AC/DC Power SuppliesTable 8 - Energize Control Ci

Rockwell Automation Publication 6000-IN007A-EN-P - October 2014 35Commissioning Chapter 3Control System CheckVerify Factory Default SettingsConfirm La

36 Rockwell Automation Publication 6000-IN007A-EN-P - October 2014Chapter 3 Commissioning3. Press and confirm the Bypass Configuration matches one o

Rockwell Automation Publication 6000-IN007A-EN-P - October 2014 37Commissioning Chapter 3The Select Local Control? dialog box appears.5. Select to c

38 Rockwell Automation Publication 6000-IN007A-EN-P - October 2014Chapter 3 CommissioningThe Setup Login dialog box appears. Press .3. Enter the User

Rockwell Automation Publication 6000-IN007A-EN-P - October 2014 39Commissioning Chapter 3For the simulation tests, you only need to change two paramet

4 Rockwell Automation Publication 6000-IN007A-EN-P - October 2014Table of ContentsVerify E-Stop Functionality . . . . . . . . . . . . . . . . . . . .

40 Rockwell Automation Publication 6000-IN007A-EN-P - October 2014Chapter 3 Commissioning3. Press “0” on the keypad dialog and press .Parameter 007 w

Rockwell Automation Publication 6000-IN007A-EN-P - October 2014 41Commissioning Chapter 3Verify Operation of Frequency StepsThere are two parts to thi

42 Rockwell Automation Publication 6000-IN007A-EN-P - October 2014Chapter 3 Commissioning3. Press , and press in the Start Drive? dialog box to con

Rockwell Automation Publication 6000-IN007A-EN-P - October 2014 43Commissioning Chapter 35. Press and press in the Decel Speed by Step? dialog box

44 Rockwell Automation Publication 6000-IN007A-EN-P - October 2014Chapter 3 Commissioning2. Press to accept and begin the simulation.Actual Frequenc

Rockwell Automation Publication 6000-IN007A-EN-P - October 2014 45Commissioning Chapter 3Simulate Warnings and FaultsThis section describes how to sim

46 Rockwell Automation Publication 6000-IN007A-EN-P - October 2014Chapter 3 Commissioning3. Press to view alarm record..4. Remove the jumper wires t

Rockwell Automation Publication 6000-IN007A-EN-P - October 2014 47Commissioning Chapter 36. Press , and press to confirm the operation in the Reset

48 Rockwell Automation Publication 6000-IN007A-EN-P - October 2014Chapter 3 Commissioning3. Press to confirm the Transformer Cabinet Main Cooling Fa

Rockwell Automation Publication 6000-IN007A-EN-P - October 2014 49Commissioning Chapter 33. Press and confirm the Power Module Cabinet Fan Fault.4.

Rockwell Automation Publication 6000-IN007A-EN-P - October 2014 5Table of ContentsSpeed Reference Functions. . . . . . . . . . . . . . . . . . . . . .

50 Rockwell Automation Publication 6000-IN007A-EN-P - October 2014Chapter 3 Commissioning5. Press to return to the Main Interface Screen. 6. Press

Rockwell Automation Publication 6000-IN007A-EN-P - October 2014 51Commissioning Chapter 36. Press to remove the fault. Press to confirm operation

52 Rockwell Automation Publication 6000-IN007A-EN-P - October 2014Chapter 3 Commissioning6. Under Control Owner Selection, press .7. Select to conf

Rockwell Automation Publication 6000-IN007A-EN-P - October 2014 53Commissioning Chapter 32. Open the Bypass cabinet door, and close QS2 and QS3.Verify

54 Rockwell Automation Publication 6000-IN007A-EN-P - October 2014Chapter 3 CommissioningBypass Isolation Switches1. Press from the Main Interface s

Rockwell Automation Publication 6000-IN007A-EN-P - October 2014 55Commissioning Chapter 33. Close the customer-supplied input circuit breaker by insta

56 Rockwell Automation Publication 6000-IN007A-EN-P - October 2014Chapter 3 Commissioning2. Close the customer-supplied input circuit breaker by insta

Rockwell Automation Publication 6000-IN007A-EN-P - October 2014 57Commissioning Chapter 3Verify the input and output drive contactors are closed.4. Pr

58 Rockwell Automation Publication 6000-IN007A-EN-P - October 2014Chapter 3 Commissioning5. Verify the input and output drive contactors are closed.By

Rockwell Automation Publication 6000-IN007A-EN-P - October 2014 59Commissioning Chapter 32. Press under Contactor Operation, and press to confirm..

6 Rockwell Automation Publication 6000-IN007A-EN-P - October 2014Table of ContentsNotes:

60 Rockwell Automation Publication 6000-IN007A-EN-P - October 2014Chapter 3 Commissioning3. Press under Contactor Operation, and press to confirm..

Rockwell Automation Publication 6000-IN007A-EN-P - October 2014 61Commissioning Chapter 3Verify Operation of DCS Input and Output SignalsFigure 17 - S

62 Rockwell Automation Publication 6000-IN007A-EN-P - October 2014Chapter 3 CommissioningWhen the two terminals specified are shorted, verify the resu

Rockwell Automation Publication 6000-IN007A-EN-P - October 2014 63Commissioning Chapter 3Press to enter password details. Press when finished.3. P

64 Rockwell Automation Publication 6000-IN007A-EN-P - October 2014Chapter 3 CommissioningSet Date and Time ZoneTo access the Date and Time Zone settin

Rockwell Automation Publication 6000-IN007A-EN-P - October 2014 65Commissioning Chapter 3Change Time/Date/Regional Settings1. In Windows ME, press Ter

66 Rockwell Automation Publication 6000-IN007A-EN-P - October 2014Chapter 3 CommissioningNotes:

Rockwell Automation Publication 6000-IN007A-EN-P - October 2014 67Chapter 4No-load TestIntroductionNo-load TestThe No-load Test consists of the follow

68 Rockwell Automation Publication 6000-IN007A-EN-P - October 2014Chapter 4 No-load TestEnergize Drive Control CircuitThe “Energize Control Circuit” p

Rockwell Automation Publication 6000-IN007A-EN-P - October 2014 69No-load Test Chapter 4P091 Skip Frequency 1 Upper Limit 0 ON 0 75 R&DP092 Skip F

Rockwell Automation Publication 6000-IN007A-EN-P - October 2014 7PrefaceIntroductionThis document provides procedural information for commissioning Po

70 Rockwell Automation Publication 6000-IN007A-EN-P - October 2014Chapter 4 No-load TestThere are no specific T parameters to modify when commissionin

Rockwell Automation Publication 6000-IN007A-EN-P - October 2014 71No-load Test Chapter 4Parameters T11...T13To change Parameter T11:1. Press the T11 P

72 Rockwell Automation Publication 6000-IN007A-EN-P - October 2014Chapter 4 No-load Test2. In the Switch Method Selection dialog, press or . 3. If

Rockwell Automation Publication 6000-IN007A-EN-P - October 2014 73No-load Test Chapter 4Change Parameter T12:1. Press the T12 Parameter input field.2.

74 Rockwell Automation Publication 6000-IN007A-EN-P - October 2014Chapter 4 No-load TestChange Parameter T13:1. Press the T13 Parameter input field.2.

Rockwell Automation Publication 6000-IN007A-EN-P - October 2014 75No-load Test Chapter 4Close Isolation Switches in Bypass Cabinet1. Manual bypass (se

76 Rockwell Automation Publication 6000-IN007A-EN-P - October 2014Chapter 4 No-load TestOperate Motor by HMI1. From the Main Interface Screen, press t

Rockwell Automation Publication 6000-IN007A-EN-P - October 2014 77No-load Test Chapter 43. Press , and press in the Start Drive? dialog box to conf

78 Rockwell Automation Publication 6000-IN007A-EN-P - October 2014Chapter 4 No-load Test5. From the Main Interface Screen, press the Set Frequency: in

Rockwell Automation Publication 6000-IN007A-EN-P - October 2014 79No-load Test Chapter 47. Press , and press in the Start Drive? dialog box to conf

8 Rockwell Automation Publication 6000-IN007A-EN-P - October 2014PrefaceIf the drawings require changes to suit the installation and application of th

80 Rockwell Automation Publication 6000-IN007A-EN-P - October 2014Chapter 4 No-load Test13. Switch on the customer-supplied control power, and push th

Rockwell Automation Publication 6000-IN007A-EN-P - October 2014 81Appendix ATorque RequirementsTorque RequirementsProper tightening torque must be use

82 Rockwell Automation Publication 6000-IN007A-EN-P - October 2014Appendix A Torque RequirementsNotes:

Rockwell Automation Publication 6000-IN007A-EN-P - October 2014 83Appendix BSingle Line DiagramsFigure 18 - PowerFlex 6000 without BypassQFInput Circu

84 Rockwell Automation Publication 6000-IN007A-EN-P - October 2014Appendix B Single Line DiagramsFigure 19 - 6012M Automatic Bypass Version 1 (without

Rockwell Automation Publication 6000-IN007A-EN-P - October 2014 85Single Line Diagrams Appendix BFigure 20 - 6012M Automatic Bypass Version 2 (with Is

86 Rockwell Automation Publication 6000-IN007A-EN-P - October 2014Appendix B Single Line DiagramsFigure 21 - 6012M Manual BypassQFInput Circuit Breake

Rockwell Automation Publication 6000-IN007A-EN-P - October 2014 87Appendix CSpecial Function Parameter SettingsOverviewTable 12 on page 68 outlines sp

88 Rockwell Automation Publication 6000-IN007A-EN-P - October 2014Appendix C Special Function Parameter SettingsSwitch Control SourcesRelevant paramet

Rockwell Automation Publication 6000-IN007A-EN-P - October 2014 89Special Function Parameter Settings Appendix CAnalog Output Display Parameter Settin

Rockwell Automation Publication 6000-IN007A-EN-P - October 2014 9PrefaceGeneral PrecautionsAdditional ResourcesThese documents contain additional info

90 Rockwell Automation Publication 6000-IN007A-EN-P - October 2014Appendix C Special Function Parameter SettingsSpeed Command FunctionsSet Frequency C

Rockwell Automation Publication 6000-IN007A-EN-P - October 2014 91Special Function Parameter Settings Appendix CFrequency Amplitude LimitRelevant para

92 Rockwell Automation Publication 6000-IN007A-EN-P - October 2014Appendix C Special Function Parameter SettingsSpeed Reference FunctionsV/F Curve Set

Rockwell Automation Publication 6000-IN007A-EN-P - October 2014 93Special Function Parameter Settings Appendix CAnalog InputRelevant parameter: P205,

94 Rockwell Automation Publication 6000-IN007A-EN-P - October 2014Appendix C Special Function Parameter SettingsSome parameters must be changed based

Rockwell Automation Publication 6000-IN007A-EN-P - October 2014 95IndexAAnalog Input 93CCabinet PlatesPre-Commissioning Sealing 29Commissioning 31Cont

96 Rockwell Automation Publication 6000-IN007A-EN-P - October 2014IndexMechanical Inspection 21Interconnection Review 20Checklist 20Software 15Test Eq

Publication 6000-IN007A-EN-P - October 2014 - Copyright © 2014 Rockwell Automation, Inc. All rights reserved. Printed in Canada.Rockwell Automati