Rockwell-automation 1395 Multi-Comm Hardware/Software Manuel d'utilisateur

AllenBradleyHardware/SoftwareReference ManualBulletin 1395MultiCommunicationBoardCatalog No. 145395

Chapter 2Introduction and Product Description2–3Figure 2-1. MCA Board ComponentsUMAIU20J1Interface Plug1SH21SH2CH A CH BDINJ51 2 3 4DS1CA STSI

Chapter 8Reference8–5Table 8-A. MCA Board Parameters DEC30030130230330430530630730830931031131231331431531631731831932035035135235335435535635735835

Chapter 8Reference8–6Table 8-B. Listing of Parameters that do not change with Channel Assignment DEC3143153163173183193643653663673683694144154164174

Chapter 8Reference8–7Table 8-B. Listing of Parameters that do not change with Channel Assignment (cont.) DEC HEX NAME UNITS INIT MIN MAX EE FUNCTIO

Chapter 8Reference8–8Parameter Descriptions The format used to provide information about MCA board parameters is asfollows:Parameter AAA [Parameter na

Chapter 8Reference8–9Common Parameters This section describes in detail the function of each of the parameters onthe MCA board that remains the same r

Chapter 8Reference8–10Parameter 417 – [A>Mult2 FB Fract]Parameter 317 – [B>Mult2 FB Fract]Use: Fractional value Output from Multiply #2 function

Chapter 8Reference8–11Parameter 464 – [A>CA Indirect 1]Parameter 364 – [B>CA Indirect 1]Use: A fast sink parameter for use by the function block

Chapter 8Reference8–12Parameter 468 – [A>CA Indirect 5]Parameter 368 – [B>CA Indirect 5]Use: A fast sink parameter for use by the function block

Chapter 8Reference8–13Parameter 552 – [A>CA Constant 3]Parameter 502 – [B>CA Constant 3]Use: Stores a constant for use by function blocksParamet

Chapter 8Reference8–14Parameter 555 – [A>Mult1 FB Gain]Parameter 505 – [B>Mult1 FB Gain]Use: Specifies Multiply #1 gain valueParameter Type: Set

Chapter 2Introduction and Product Description2–4DIP Switch Orientation DIP Switch orientation (Figure 2–2) on the MCA board is as Follows:CLOSED = “O

Chapter 8Reference8–15Parameter 558 – [A>Add FB In 1]Parameter 508 – [B>Add FB In 1]Use: Specifies an input to the Add function blockParameter T

Chapter 8Reference8–16Parameter 561 – [A>Add FB Gain 2]Parameter 511 – [B>Add FB Gain 2]Use: Specifies Add input #2 gain valueParameter Type: Se

Chapter 8Reference8–17Parameter 564 – [A>Add FB Off 4]Parameter 514 – [B>Add FB Off 4]Use: A constant value used as an input in the Add function

Chapter 8Reference8–18Parameter 567 – [A>FB Ovrflow Sel]Parameter 517 – [B>FB Ovrflow Sel]Use: Specifies MCA board reaction to function block ov

Chapter 8Reference8–19Parameter 569 – [A>Disc In-Bit]Parameter 519 – [B>Disc In-Bit]Use: Specifies which parameter bit(specified in 568/518) the

Chapter 8Reference8–20Parameter 574 – [A>ChB DIP Switch]Parameter 524 – [B>ChB DIP Switch]Use: Indicates DIP switch settings (U14 & U15) for

Chapter 8Reference8–21Table 8-C. RIO Parameter Summary DEC30030130230330430530630730830931031131231335035135235335435535640040140240340440540640740

Chapter 8Reference8–22Table 8-C. RIO Parameter Summary (cont.) DEC525526537538575576587588 HEX NAME UNITS INIT MIN MAX EE FUNCTIONPORT20DH20EH219H

Chapter 8Reference8–23RIO Parameters The parameter definitions for the MCA board are dependent on the channelconfiguration setup using DIP switches U

Chapter 8Reference8–24Parameter 402 – [A>ChA RIO In 3]Parameter 302 – [B>ChA RIO In 3]Use: Channel A RIO Input word #3Parameter Type: Fast Sourc

3Chapter3–1Configuration & PLC InterfacingChapter Objective This chapter contains a general description of the MCA Board’s featuresand functions.

Chapter 8Reference8–25Parameter 405 – [A>ChA RIO In 6]Parameter 305 – [B>ChA RIO In 6]Use: Channel A RIO Input word #6Parameter Type: Fast Sourc

Chapter 8Reference8–26Parameter 408 – [A>ChB RIO In 2]Parameter 308 – [B>ChB RIO In 2]Use: Channel B RIO Input word #2Parameter Type: Fast Sourc

Chapter 8Reference8–27Parameter 411 – [A>ChB RIO In 5]Parameter 311 – [B>ChB RIO In 5]Use: Channel B RIO Input word #5Parameter Type: Fast Sourc

Chapter 8Reference8–28Parameter 450 – [A>ChA RIO Out 1]Parameter 350 – [B>ChA RIO Out 1]Use: Channel A RIO Output word #1Parameter Type: Fast Si

Chapter 8Reference8–29Parameter 453 – [A>ChA RIO Out 4]Parameter 353 – [B>ChA RIO Out 4]Use: Channel A RIO Output word #4Parameter Type: Fast Si

Chapter 8Reference8–30Parameter 456 – [A>ChA RIO Out 7]Parameter 356 – [B>ChA RIO Out 7]Use: Channel A RIO Output word #7Parameter Type: Fast Si

Chapter 8Reference8–31Parameter 459 – [A>ChB RIO Out 3]Parameter 359 – [B>ChB RIO Out 3]Use: Channel B RIO Output word #3Parameter Type: Fast Si

Chapter 8Reference8–32Parameter 462 – [A>ChB RIO Out 6]Parameter 362 – [B>ChB RIO Out 6]Use: Channel B RIO Output word #6Parameter Type: Fast Si

Chapter 8Reference8–33Description: This parameter specifies what action the MCA board willtake when a PLC Controller RIO communication fault occurs. B

Table of Contents8–34Table 8-D. DH+ Parameter Summary DEC3003013023033043053063073083093103113123133503513523533543553563573583593603613623634004014

Chapter 3Configuration & Interfacing3–2Parameter Table – A table which contains all parameters that areavailable in the Drive and adapters.Sink Pa

Table of Contents8–351C2H1C3H1C4H1C5H1C6H1C7H1C8H1C9H1CAH1CBH1CCH1CDH1CEH1CFH20DH20EH20FH210H211H212H213H214H215H219H21AH21BH21CH21DH21EH21FH220H221H2

Table of Contents8–36Table 8-D. DH+ Parameter Summary (cont.) DEC588589590591592593594595 HEX NAME UNITS INIT MIN MAX EE FUNCTIONPORT24CH24DH24EH24

Table of Contents8–37Parameter 401 – [A>ChA DH TP In 2]Parameter 301 – [B>ChA DH TP In 2]Use: Channel A DH+ Token Pass with data Input word #2Pa

Table of Contents8–38Parameter 404 – [A>ChA DH In 1]Parameter 304 – [B>ChA DH In 1]Use: Channel A DH+ Input word #1Parameter Type: Fast SourcePr

Table of Contents8–39Parameter 408 – [A>ChB DH TP In 2]Parameter 308 – [B>ChB DH TP In 2]Use: Channel B DH+ Token Pass with data Input word #2Pa

Table of Contents8–40Parameter 411 – [A>ChB DH In 1]Parameter 311 – [B>ChB DH In 1]Use: Channel B DH+ Input word #1Parameter Type: Fast SourcePr

Table of Contents8–41Parameter 450 – [A>ChA DH TPOut 0]Parameter 350 – [B>ChA DH TPOut 0]Use: Channel A DH+ Token Pass with data output word #0P

Table of Contents8–42Parameter 453 – [A>ChA DH Out 2]Parameter 353 – [B>ChA DH Out 2]Use: Channel A DH+ output word #2Parameter Type: Fast Sink

Table of Contents8–43Parameter 456 – [A>ChA DH Out 5]Parameter 356 – [B>ChA DH Out 5]Use: Channel A DH+ output word #5Parameter Type: Fast SinkP

Table of Contents8–44Parameter 459 – [A>ChB DH Out 1]Parameter 359 – [B>ChB DH Out 1]Use: Channel B DH+ output word #1Parameter Type: Fast SinkP

Chapter 3Configuration & Interfacing3–3Figure 3-1. MCA Board OverviewMultiply #1 BlockADD BlockTB300301302303304305306Channel ADC Status3503513523

Table of Contents8–45Parameter 462 – [A>ChB DH Out 4]Parameter 362 – [B>ChB DH Out 4]Use: Channel B DH+ output word #4Parameter Type: Fast SinkP

Table of Contents8–46Parameter 576 – [A>ChA DH Rd Wrd1]Parameter 526 – [B>ChA DH Rd Wrd1]Use: Channel A Read word 1Parameter Type: SetupProgram

Table of Contents8–47Parameter 579 – [A>ChA DH Rd Nde3]Parameter 529 – [B>ChA DH Rd Nde3]Use: Channel A Read Station Number 3Parameter Type: Set

Table of Contents8–48Parameter 582 – [A>ChA DH Rd Wrd4]Parameter 532 – [B>ChA DH Rd Wrd4]Use: Channel A Read word 4Parameter Type: SetupProgram

Table of Contents8–49Parameter 587 – [A>ChB DH Rd Nde1]Parameter 537 – [B>ChB DH Rd Nde1]Use: Channel B Read Station Number 1Parameter Type: Set

Table of Contents8–50Parameter 590 – [A>ChB DH Rd Wrd2]Parameter 540 – [B>ChB DH Rd Wrd2]Use: Channel B Read word 2Parameter Type: SetupProgram

Table of Contents8–51Parameter 593 – [A>ChB DH Rd Nde4]Parameter 543 – [B>ChB DH Rd Nde4]Use: Channel B Read Station Number 4Parameter Type: Set

Publication 1395-5.33 – April, 1996P/N 145395(Supercedes March, 1995)Copyright 1995, AllenBradley Company, Inc. Printed in USA

Chapter 3Configuration & Interfacing3–4Discrete Input The MCA board has a single discrete input which can be programmed foruse in the Drive. Fig

Chapter 3Configuration & Interfacing3–5Discrete Input Bit Specifier (Par #519) – This parameter determineswhich bit of the parameter specified by

Chapter 3Configuration & Interfacing3–6Figure 3-3. Constant Parameter Example550Input 5041000Constant #1 550Multiply #1 BlockMCA BoardBy pla

Chapter 3Configuration & Interfacing3–7Multiply Block #1 General Description – This block (Fig. 3–5) receives an input (parameter504) and multipli

Chapter 3Configuration & Interfacing3–8Overflow Control (Par # 517) – This parameter determines what actionthe Drive will take when a Block Output

Before You Begin 1-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Objective 1-2. . . . . . . . . . . . . . . . . . . . . . . . .

Chapter 3Configuration & Interfacing3–9Multiply Block #2 General Description – This block (Figure 3–6) receives two inputs(parameter 506 & 50

Chapter 3Configuration & Interfacing3–10BIT0011Table 3-G.Function Block Overflow Control, Parameter 517Send last state (Default)Zero InputsSend m

Chapter 3Configuration & Interfacing3–11Add Block General Description – The Add block (Figure 3–7) sums up to threeexternal values (parameters 5

Chapter 3Configuration & Interfacing3–12Parameter Description:Block Output (Par # 318) – This is a fast source parameter which containsthe result

Chapter 3Configuration & Interfacing3–13Low Pass Filter This block is a first order low pass filter which can be used to filter inputs.The equatio

Chapter 3Configuration & Interfacing3–14RIO Communications Each channel of the MCA board can be configured for Allen-BradleyRemote I/O (RIO) com

Chapter 3Configuration & Interfacing3–15Discrete PLC Controller Data required by the Drive on a continuously updated basis is transferredI/O Data

Chapter 3Configuration & Interfacing3–16Figure 3-11. RIO Half Rack ConfigurationGroup 0Group 1 Group 2 Group 3Group 4Each group appears to have a

Chapter 3Configuration & Interfacing3–17Discrete PLC Controller Figure 3–13 illustrates an application where the MCA Board has beenI/O Example se

Chapter 3Configuration & Interfacing3–18Figure 3-13. Discrete PLC Controller I/O ExampleOutput Image TablePLC (Rack 2)PORT B INTERFACEBULLETIN 13

Table of ContentsiiDH+ Communications 3-30. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . DH+ Command Set 3-30. . . . . . . . . .

Chapter 3Configuration & Interfacing3–19Figure 3-14. Example PLC Controller Discrete I/O ProgramO :21Start Startbit 12P1501401N7 :01Rung1O :21Stop

Chapter 3Configuration & Interfacing3–20Bit numbering in the PLC Controller is performed in Octal, as opposed toDecimal numbering in the Drive par

Chapter 3Configuration & Interfacing3–21If the normal run speed reference is selected, the PLC Controller must senda 16 bit word to External Vel R

Chapter 3Configuration & Interfacing3–22Message Structure Figure 3–16 illustrates the message structure required by the block transfer(BTW or BTR

Chapter 3Configuration & Interfacing3–23Message TypeMessageEE Memory RequestRead RequestWrite RequestConfiguration RequestAuto TuneTrend UploadTab

Chapter 3Configuration & Interfacing3–24Word 4, High byte – This byte contains the block transfer status byte (seeTable 3–L) which is a code numbe

Chapter 3Configuration & Interfacing3–25MCA Status Word The status word is returned from the MCA Board to the PLC Controller inaddition to the Blo

Chapter 3Configuration & Interfacing3–26Block Transfer Write in Process – Is set when a block transfer write tothe Drive is in process. This bit r

Chapter 3Configuration & Interfacing3–27Group: – The group number of the first in the group in the rack asspecified above. If the Drive is setup

Chapter 3Configuration & Interfacing3–28RIO Redundant Mode The RIO redundant mode is a special mode that allows the Drive to beconnected to the RI

Table of Contents iiiTroubleshooting 6-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Chapter Objectives 6-1. . . . . . . . . . .

Chapter 3Configuration & Interfacing3–29Figure 3-19. MCA BoardOutput Image TablePLC Controller #1MCA BoardChannel 0350352Redundant RIO Communicat

Chapter 3Configuration & Interfacing3–30 DH+ Communications Each channel of the MCA board can be configured for Data Highway +(DH+) communicatio

Chapter 3Configuration & Interfacing3–31PLC Typed Read (N11:499–999) – This request reads the status of theprevious parameter writes (N10:500–999)

Chapter 3Configuration & Interfacing3–32Token Pass With Data This is a special mechanism built into the MCA board that allows the Driveto transfer

Chapter 3Configuration & Interfacing3–33Figure 3-20. Data Highway + (DH+)Data Highway +Token pass w/dataPLC ControllerDigital Communications Board

Chapter 3Configuration & Interfacing3–34Figure 3-21. PLC5/15 - 1395 DC Drive Sample ProgramRung 2:0B3Drive 1Parameter ReadThis rung will read par

Chapter 3Configuration & Interfacing3–35Figure 3-21. PLC5/15 - 1395 DC Drive Sample Program cont.Rung 2:1N7 : 0Drive 1Parameter ReadThis rung wil

Chapter 3Configuration & Interfacing3–36Figure 3-21. PLC5/15 - 1395 DC Drive Sample Program cont.Rung 2:2B3Drive 1Parameter WriteThis rung will w

Chapter 3Configuration & Interfacing3–37Message Formats This section of the manual provides a detailed explanation of the messagesthat the Drive

Chapter 3Configuration & Interfacing3–38EE Memory Store This function takes the information in the Drive’s memory and places it inthe EEPROM. Any

1Chapter1–2Before You BeginObjective This manual contains the information necessary to perform the followingfunctions on the Multi-Communications Adap

Chapter 3Configuration & Interfacing3–39EE Memory Initialize This function initializes the Drive’s memory and EEPROM to a set ofdefault values sto

Chapter 3Configuration & Interfacing3–40Read Parameter Data This function reads parameter value(s) from the Drive based on aparameter number list

Chapter 3Configuration & Interfacing3–41The BTW length is determined by adding the message header length (4words) to the number of words required

Chapter 3Configuration & Interfacing3–42Read Parameter Full This function reads the full parameter description from the Drive based on(Value, Min,

Chapter 3Configuration & Interfacing3–43Data Format:Parameter Value – Drive units, may need to be scaled by the Controllerprior to being used in

Chapter 3Configuration & Interfacing3–44Write Parameter Data This function writes parameter value(s) to the Drive. The Drive can acceptup to 30 pa

Chapter 3Configuration & Interfacing3–45The BTW length is determined by adding the message header length (4words) to the number of words required

Chapter 3Configuration & Interfacing3–46Read System Clock This function reads the system time from the Drive.PLC Block Transfer Data –BTW Instruct

Chapter 3Configuration & Interfacing3–47Write System Clock This function writes the system time from the PLC Controller to the Drive.PLC Block Tra

Chapter 3Configuration & Interfacing3–48Drive System Reset This function causes the Drive to do a “warm boot restart”. Any data inDrive memory at

Chapter 1Before You Begin1–3Safety Precautions The following types of precautionary statements will be found in thismanual.IMPORTANT: Identifies part

Chapter 3Configuration & Interfacing3–49Clear Faults This function requests the Drive to clear any soft or warning faults thathave occurred. It a

Chapter 3Configuration & Interfacing3–50Upload Configuration Table This function uploads the configuration table information from the Drive inbloc

Chapter 3Configuration & Interfacing3–51BTRNOTE: Word 4 of the BTR instruction isbroken down into two bytes. The High byte contains the status bi

Chapter 3Configuration & Interfacing3–52Download Configuration Table This function downloads the configuration table information from theDrive in

Chapter 3Configuration & Interfacing3–53NOTE: Word 4 of the BTR instruction isbroken down into two bytes. The High byte contains the status bits

Chapter 3Configuration & Interfacing3–54Autotune Measure Motor Inertia Puts the Drive in the Autotune Mode for measuring motor inertia. When int

Chapter 3Configuration & Interfacing3–55Message Operation – Puts the Drive in the Autotune Mode formeasuring motor inertia. Once in this mode t

Chapter 3Configuration & Interfacing3–56Autotune Update Motor Inertia This function updates the Drives internal database with the motor inertia(pa

Chapter 3Configuration & Interfacing3–57Autotune Measure System Inertia Puts the Drive in the Autotune Mode for measuring system inertia. Wheni

Chapter 3Configuration & Interfacing3–58Refer to the Drive instruction manual (1395–5.xx) for a completedescription of how Auto tuning operates.Th

Chapter 1Before You Begin1–4General Precautions In addition to the precautions listed throughout this manual, the followingstatements which are genera

Chapter 3Configuration & Interfacing3–59Autotune Tune Velocity Loop This function calculates the required velocity loop gains based on the datadet

Chapter 3Configuration & Interfacing3–60Autotune Update Velocity Tune This function updates the Drives internal database with the velocity looppar

Chapter 3Configuration & Interfacing3–61Read Trend Information This function reads the trend information from the Drive. The Trendinformation is

Chapter 3Configuration & Interfacing3–62Message Operation The READ TREND FILE function is used by a PLC Controller to getinformation about the Dri

Chapter 3Configuration & Interfacing3–63Day (1 – 31) – An integer value representing the day the trigger conditionwas detected.Hour (0 – 23) – An

Chapter 3Configuration & Interfacing3–64Block #3: This Block contains data samples 67 through 99 for the trendbuffer specified in the BTW instruc

4Chapter4–1InstallationChapter Objective This chapter is a detailed step-by-step procedure for the proper installationof the Bulletin 1395 Multi-Commu

Chapter 4Installation4–2 Mounting The MCA Board is mounted on the front of the swing out panel. Twopossible adapter board mounting positions are prov

Chapter 4Installation4–3Position1 – 2Table 4-A. Discrete Input Voltage Select, Jumper J42 – 3Input Type115V AC Input24V DC InputConnection to Allen-B

Chapter 4Installation4–4IMPORTANT: The switch settings are read by the Drive when it ispowered up and/or when a “System Reset” is performed. If change

2Chapter2–1Introduction & Product DescriptionChapter Objective This chapter contains a description of the major hardware components ofthe Multi-Co

Chapter 4Installation4–5RIO Installation Connection to an Allen-Bradley RIO network requires two basicprocedures:S The MCA board DIP switches must b

Chapter 4Installation4–6Switch settings for RIO Rack Address (switch U6 channel A,and U15 channel B):Switch positions 3–8 determine the rack address o

Chapter 4Installation4–7Connecting Devices to RIO To make the series RIO connection to the MCA board, connect theTwinaxial cable (1770–CD) to the conn

Chapter 4Installation4–8DH+ Installation Connection to an Allen-Bradley DH+ network requires two basicprocedures to be followed:S The MCA board DIP sw

Chapter 4Installation4–9Station Address000102030405060710111213141516172021222324252627303132333435363740414243444546475051525354555657606162636465666

Chapter 4Installation4–10Connecting Devices to DH+ To make the series DH+ connection to the MCA board, connect theTwinaxial cable (1770–CD) to the con

Chapter 4Installation4–11Twinaxial Cable Guidelines Twinaxial cable used for Remote I/O (RIO) and Data Highway + (DH+)communications represents a comm

5Chapter5–1StartUpChapter Objectives This chapter will provide you with the basic procedures that are necessaryto configure the Drive for use with a

Chapter 5StartUp5–2Figure 5-1. Configuration Example, MCA Board in Port B with Channel A designated as RIOPLC ControllerMCA BoardOutput Image TableR

6Chapter6–1TroubleshootingChapter Objectives This section describes the MCA board fault diagnostics and how they areprocessed by the 1395 Drive. Usin

Chapter 2Introduction and Product Description2–2!ATTENTION: Certain procedures in this manual require thatthe drive “Not be running”. This assumes t

Chapter 6Troubleshooting6–2Warning Faults Warning Faults are the lowest priority and indicate error conditions whichare generally transient in nature

Chapter 6Troubleshooting6–3Action: Check DIP switch settings and reset drive, if condition persists replace adapter board.Message: CA–35–ADD FUNC BLK

Chapter 6Troubleshooting6–4Message: CA–64–ADAPTER PROCESSOR FAULTFault Type: HardCause: Adapter internal diagnostic malfunction.Action: Check dip swit

7Chapter7–1Periodic MaintenancePreventative MaintenanceWARNING: Servicing energized industrial equipment can behazardous. Severe injury or death can

Chapter 7Periodic Maintenance7–2Periodic Inspection – Industrial control equipment should be inspectedperiodically. Inspection intervals should be b

Chapter 7Periodic Maintenance7–3Tests & Records Final Check Out – After maintenance or repair of industrial controls,always test the control syst

8Chapter8–1ReferenceChapter Objective This chapter provides you with an easy reference to the MCA boardparameters. It includes a condensed table of a

Chapter 8Reference8–2Parameter A memory location in Drive firmware used to storeDrive data. This data can be realtime data and/or Drivesetup informati

Chapter 8Reference8–3Table 8-A. MCA Board Parameter Channel Assignments300 – 306307 – 313314 – 319320 – 349350 – 356357 – 363364 – 369370 – 399500 –

Chapter 8Reference8–4S #309 – #314 Comm Adapter Source ParametersS #350 – #356 Port B Channel A SinksS #357 – #363 Port B Channel B SinksS