SLC 500 Modular Hardware StyleCatalog Numbers1747-L511, 1747-L514, 1747-L524, 1747-L531, 1747-L532, 1747-L533, 1747-L541, 1747-L542, 1747-L543, 1747-L
Publication 1747-UM011F-EN-P - May 200710 Table of ContentsInstalling the DH-485 Communication Cable . . . . . . . . . 195Connecting the Commu
Publication 1747-UM011F-EN-P - May 2007100 Installing Your Hardware ComponentsLow Voltage DirectiveThis product is tested to meet Council Direc
Publication 1747-UM011F-EN-P - May 2007Installing Your Hardware Components 1012. Install the hardware for the top mounting tabs.3. Slide the ch
Publication 1747-UM011F-EN-P - May 2007102 Installing Your Hardware Components4. Leaving far-left and far-right tabs open for grounding, instal
Publication 1747-UM011F-EN-P - May 2007Installing Your Hardware Components 103Installing Your ProcessorThe processor always occupies the first
Publication 1747-UM011F-EN-P - May 2007104 Installing Your Hardware ComponentsInstall ModulesFollow the steps below to install your modules.1.
Publication 1747-UM011F-EN-P - May 2007Installing Your Hardware Components 105Install Your Memory ModuleAlways turn off power to the controller
Publication 1747-UM011F-EN-P - May 2007106 Installing Your Hardware Components3. Place jumper J1 as shown below.4. Install the processor module
Publication 1747-UM011F-EN-P - May 2007Installing Your Hardware Components 107Perform this procedure to install the power supply.1. Align the c
Publication 1747-UM011F-EN-P - May 2007108 Installing Your Hardware ComponentsATTENTIONIf you connect or disconnect the wiring to the terminal
Publication 1747-UM011F-EN-P - May 2007Installing Your Hardware Components 1094. Connect the ground screw of the power supply to the nearest gr
Publication 1747-UM011F-EN-P - May 2007Table of Contents 11Appendix FControl NetworksAllen-Bradley Remote I/O Network . . . . . . . . . . . . .
Publication 1747-UM011F-EN-P - May 2007110 Installing Your Hardware Componentspower 24V dc sensors and loads. The terminals on the 1746-P1, 174
Publication 1747-UM011F-EN-P - May 2007Installing Your Hardware Components 111Chassis ConnectionsTo remove the cable, move the tabs on the sock
Publication 1747-UM011F-EN-P - May 2007112 Installing Your Hardware ComponentsNotes:
113 Publication 1747-UM011F-EN-P - May 2007Chapter 7Wiring Your I/O ModulesThis chapter describes how to wire your I/O modules. It covers the followin
Publication 1747-UM011F-EN-P - May 2007114 Wiring Your I/O ModulesContact Output Circuits — ac or dcRelays can be used for either ac or dc outp
Publication 1747-UM011F-EN-P - May 2007Wiring Your I/O Modules 115Sinking Device with Sourcing Input Module CircuitThe field device is on the n
Publication 1747-UM011F-EN-P - May 2007116 Wiring Your I/O ModulesPreparing Your Wiring LayoutCareful wire routing within the enclosure helps t
Publication 1747-UM011F-EN-P - May 2007Wiring Your I/O Modules 117Recommendations for Wiring I/O DevicesThe following are general recommendatio
Publication 1747-UM011F-EN-P - May 2007118 Wiring Your I/O ModulesFeatures of an I/O ModuleBelow is an example of a combination I/O module.Wiri
Publication 1747-UM011F-EN-P - May 2007Wiring Your I/O Modules 1191. Install a tie wire to secure your wiring and keep it neat. (If you feed th
Publication 1747-UM011F-EN-P - May 200712 Table of ContentsExample Worksheet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 272Bla
Publication 1747-UM011F-EN-P - May 2007120 Wiring Your I/O ModulesOctal Kit and I/O Module InformationModule Color BarDecimal Filter LabelOctal
Publication 1747-UM011F-EN-P - May 2007Wiring Your I/O Modules 121Using the Removable Terminal Block (RTB)The Removable Terminal Block (RTB) is
Publication 1747-UM011F-EN-P - May 2007122 Wiring Your I/O ModulesInstall the RTBBelow are guidelines for installing the RTB.1. Be sure the col
123 Publication 1747-UM011F-EN-P - May 2007Chapter 8Starting Up Your Control SystemThis chapter describes how to start up your control system. To acco
Publication 1747-UM011F-EN-P - May 2007124 Starting Up Your Control System• United States: r ef e r t o N FPA 7 0 E, E l ec tr i c a l S af
Publication 1747-UM011F-EN-P - May 2007Starting Up Your Control System 125is to open the circuit at a point between the motor starter and the r
Publication 1747-UM011F-EN-P - May 2007126 Starting Up Your Control System2. Turn on the programming device.3. Configure the controller.4. Name
Publication 1747-UM011F-EN-P - May 2007Starting Up Your Control System 1274. Test Your InputsAfter successful processor initialization and test
Publication 1747-UM011F-EN-P - May 2007128 Starting Up Your Control SystemInput Troubleshooting Steps1. Make sure the processor is in the Conti
Publication 1747-UM011F-EN-P - May 2007Starting Up Your Control System 1293. Create an output test rung as shown below for each output module c
13 Publication 1747-UM011F-EN-P - May 2007PrefaceRead this preface to familiarize yourself with the rest of the manual. It provides information concer
Publication 1747-UM011F-EN-P - May 2007130 Starting Up Your Control SystemOutput Troubleshooting Steps1. Make sure the processor is in the Run
Publication 1747-UM011F-EN-P - May 2007Starting Up Your Control System 1316. Enter and Test Your ProgramAfter you test all inputs and outputs a
Publication 1747-UM011F-EN-P - May 2007132 Starting Up Your Control Systemd. Simulate the input conditions necessary to execute the current mon
Publication 1747-UM011F-EN-P - May 2007Starting Up Your Control System 1337. Observe Control MotionNow that program execution has been verified
Publication 1747-UM011F-EN-P - May 2007134 Starting Up Your Control System8. Conduct a Dry RunAfter thoroughly checking out the controller syst
135 Publication 1747-UM011F-EN-P - May 2007Chapter 9Maintaining Your Control SystemThis chapter covers the following maintenance issues:• Handling and
Publication 1747-UM011F-EN-P - May 2007136 Maintaining Your Control SystemStoringStore the lithium batteries in a cool, dry environment, typica
Publication 1747-UM011F-EN-P - May 2007Maintaining Your Control System 137DisposalFor disposal, batteries must be packaged and shipped in accor
Publication 1747-UM011F-EN-P - May 2007138 Maintaining Your Control SystemInstall and Replace the Battery of the SLC 5/01 or SLC 5/02 Processor
Publication 1747-UM011F-EN-P - May 2007Maintaining Your Control System 139Replace Your SLC 5/03, SLC 5/04, or SLC 5/05 BatteryYour SLC 5/03, SL
Publication 1747-UM011F-EN-P - May 200714 PrefaceAdditional ResourcesThe table below provides a listing of publications that contain important
Publication 1747-UM011F-EN-P - May 2007140 Maintaining Your Control System4. Remove the battery from the retaining clips.5. Insert a new batter
Publication 1747-UM011F-EN-P - May 2007Maintaining Your Control System 141Remove Damaged Retainer ClipsIf necessary, pry off the broken retaine
Publication 1747-UM011F-EN-P - May 2007142 Maintaining Your Control System3. Install a replacement fuse. See the figure below for fuse placemen
143 Publication 1747-IN011F-EN-P - May 2007Chapter 10TroubleshootingIn this chapter, you will learn about:• contacting Rockwell Automation for assista
Publication 1747-IN011F-EN-P - May 2007144 TroubleshootingTips for Troubleshooting Your Control SystemWhen troubleshooting, pay careful attenti
Publication 1747-IN011F-EN-P - May 2007Troubleshooting 145Replacing FusesProgram AlterationThere are several causes of alteration to the user p
Publication 1747-IN011F-EN-P - May 2007146 TroubleshootingIdentifying SLC 5/01 and SLC 5/02 Processor ErrorsThe following status indicators and
Publication 1747-IN011F-EN-P - May 2007Troubleshooting 147• Power status indicator is on• All other status indicators are off• Status of SLC 5/
Publication 1747-IN011F-EN-P - May 2007148 Troubleshooting• Power status indicator on• CPU Fault status indicator is on• All other status indic
Publication 1747-IN011F-EN-P - May 2007Troubleshooting 149• Power status indicator is on• Run status indicator is on• Forced I/O status indicat
Publication 1747-UM011F-EN-P - May 2007Preface 15Common Techniques Used in This ManualThe following conventions are used throughout this manual
Publication 1747-IN011F-EN-P - May 2007150 TroubleshootingIdentifying SLC 5/02 Processor Communication ErrorsSLC 5/02 Processor Communication E
Publication 1747-IN011F-EN-P - May 2007Troubleshooting 151Troubleshooting the SLC 5/03, SLC 5/04, and SLC 5/05 ProcessorsBetween the time you a
Publication 1747-IN011F-EN-P - May 2007152 Troubleshootingcan then use a programmer/operator interface device to change the processor mode.Iden
Publication 1747-IN011F-EN-P - May 2007Troubleshooting 153• FLT status indicator is on• All other status indicators are off• Status of any Comm
Publication 1747-IN011F-EN-P - May 2007154 Troubleshooting• Power status indicator is on• Run status indicator is on• All other status indicato
Publication 1747-IN011F-EN-P - May 2007Troubleshooting 155• Power status indicator is on• CPU Fault status indicator is flashing• All other sta
Publication 1747-IN011F-EN-P - May 2007156 Troubleshooting• Power status indicator is on• Run status indicator is on• Force status indicator is
Publication 1747-IN011F-EN-P - May 2007Troubleshooting 157Identifying SLC 5/03, SLC 5/04, and SLC 5/05 Processor Communication ErrorsSLC 5/03.
Publication 1747-IN011F-EN-P - May 2007158 Troubleshooting• Power status indicator is on• DH-485, DH+, or ENET status indicator is flashing• FL
Publication 1747-IN011F-EN-P - May 2007Troubleshooting 159• Power status indicator is on• RS232 status indicator is flashing• FLT status indica
Publication 1747-UM011F-EN-P - May 200716 PrefaceNotes:
Publication 1747-IN011F-EN-P - May 2007160 Troubleshooting• Power status indicator is on• RS232 status indicator is off• FLT status indicator i
Publication 1747-IN011F-EN-P - May 2007Troubleshooting 161Identifying Processor Errors while Downloading an Operating SystemThe download proces
Publication 1747-IN011F-EN-P - May 2007162 TroubleshootingStatus Indicator The following error existsProbable Cause Recommended ActionPOWERRUNF
Publication 1747-IN011F-EN-P - May 2007Troubleshooting 163Returning the SLC 5/03, SLC 5/04, and SLC 5/05 Processors to Initial Factory Conditio
Publication 1747-IN011F-EN-P - May 2007164 TroubleshootingSLC 5/03 (1747-L531, 1747-L532 and 1747-L533) ProcessorsSLC 5/04 (1747-L541, 1747-L54
Publication 1747-IN011F-EN-P - May 2007Troubleshooting 165Troubleshooting Your Input ModulesThe following will assist you in troubleshooting yo
Publication 1747-IN011F-EN-P - May 2007166 TroubleshootingTroubleshooting Your Input ModulesIf your input circuit status indicator isAnd your i
Publication 1747-IN011F-EN-P - May 2007Troubleshooting 167Troubleshooting Your Output ModulesThe following will assist you in troubleshooting y
Publication 1747-IN011F-EN-P - May 2007168 TroubleshootingTroubleshooting Your Output ModulesIf your Output Circuit status indicator isAnd your
Publication 1747-IN011F-EN-P - May 2007Troubleshooting 169Off On/energized Your output device will not turn off and the program indicates that
17 Publication 1747-UM011F-EN-P - May 2007Chapter 1Quick Start for Experienced UsersThis chapter can help you to get started using the SLC 500 Modular
Publication 1747-IN011F-EN-P - May 2007170 TroubleshootingNotes:
171 Publication 1747-UM011F-EN-P - May 2007Chapter 11Replacement PartsThis chapter provides a list of replacement parts and a list of replacement term
Publication 1747-UM011F-EN-P - May 2007172 Replacement PartsCable Connectivity Summary RJ45 to 6-Pin Phoenix Connector Communication Cable - Th
Publication 1747-UM011F-EN-P - May 2007Replacement Parts 173Replacement Terminal BlocksOther Replacement HardwareDescription Cat. No.Replacemen
Publication 1747-UM011F-EN-P - May 2007174 Replacement PartsModular Card Slot Fillers - Two fillers per package. Orders must be for multiples o
Publication 1747-UM011F-EN-P - May 2007Replacement Parts 175 for 1746-OV32 module 1746-RL71 for 1746-OB16E module 1746-RL72Lithium Batt
Publication 1747-UM011F-EN-P - May 2007176 Replacement PartsNotes:
177 Publication 1747-UM011F-EN-P - May 2007Appendix ASpecificationsThis appendix provides the specifications for the SLC 500 processors as well as the
Publication 1747-UM011F-EN-P - May 2007178 SpecificationsProcessor General SpecificationsThe table below lists general specifications for SLC 5
Publication 1747-UM011F-EN-P - May 2007Specifications 179Power Supply SpecificationsThis section provides specifications for the SLC 500 power
Publication 1747-UM011F-EN-P - May 200718 Quick Start for Experienced UsersRequired Tools and EquipmentHave the following tools and equipment r
Publication 1747-UM011F-EN-P - May 2007180 SpecificationsCPU hold-up time(4)20 ms (full load) 3000 ms (no load)5 ms (full load) 1000 ms (no loa
Publication 1747-UM011F-EN-P - May 2007Specifications 1811746-P5, 1746-P6, and 1746-P7 Power SuppliesAttribute Value1746-P5 1746-P6 1746-P7Line
Publication 1747-UM011F-EN-P - May 2007182 Specifications
183 Publication 1747-UM011F-EN-P - May 2007Appendix BSetting Up the DH-485 NetworkThe information in this appendix will help you plan, install, and op
Publication 1747-UM011F-EN-P - May 2007184 Setting Up the DH-485 Networka chance to initiate message transfers. To determine which initiator ha
Publication 1747-UM011F-EN-P - May 2007Setting Up the DH-485 Network 185Devices that Use the DH-485 NetworkThe following SLC 500 devices suppor
Publication 1747-UM011F-EN-P - May 2007186 Setting Up the DH-485 Network1747-AIC Isolated Link Coupler for DH-485The isolated link coupler, cat
Publication 1747-UM011F-EN-P - May 2007Setting Up the DH-485 Network 1871747-UIC USB to DH-485 Interface ConverterThe 1747-UIC interface lets y
Publication 1747-UM011F-EN-P - May 2007188 Setting Up the DH-485 NetworkConnecting to the RS-485 PortDH-485PeripheralCPUPowerUSB (DF1)RS485 (DH
Publication 1747-UM011F-EN-P - May 2007Setting Up the DH-485 Network 189Example System ConfigurationBelow is an example of a DH-485 network.Per
Publication 1747-UM011F-EN-P - May 2007Quick Start for Experienced Users 192. Install the chassis. Reference1. Determine the amount of spacing
Publication 1747-UM011F-EN-P - May 2007190 Setting Up the DH-485 NetworkConfiguring the SLC 5/03, SLC 5/04, and SLC 5/05 Channel 0 for DH485 Pr
Publication 1747-UM011F-EN-P - May 2007Setting Up the DH-485 Network 191Important Planning ConsiderationsCarefully plan your network configurat
Publication 1747-UM011F-EN-P - May 2007192 Setting Up the DH-485 NetworkPlanning Cable RoutesFollow these guidelines to help protect the commun
Publication 1747-UM011F-EN-P - May 2007Setting Up the DH-485 Network 193Software ConsiderationsSoftware considerations include the configuratio
Publication 1747-UM011F-EN-P - May 2007194 Setting Up the DH-485 NetworkMaximum Node Address SettingThe maximum node address parameter should b
Publication 1747-UM011F-EN-P - May 2007Setting Up the DH-485 Network 195Installing the DH-485 NetworkTo install a DH-485 network, you will need
Publication 1747-UM011F-EN-P - May 2007196 Setting Up the DH-485 Networkstrain on the connector. Allow enough extra cable to prevent chafing an
Publication 1747-UM011F-EN-P - May 2007Setting Up the DH-485 Network 197Single Cable ConnectionMultiple Cable ConnectionWire/Terminal Connectio
Publication 1747-UM011F-EN-P - May 2007198 Setting Up the DH-485 NetworkGrounding and Terminating the DH-485 NetworkOnly one of the link couple
Publication 1747-UM011F-EN-P - May 2007Setting Up the DH-485 Network 199Below are three options for externally powering the 1747-AIC interface.
Important User InformationSolid state equipment has operational characteristics differing from those of electromechanical equipment. Safety Guidelines
Publication 1747-UM011F-EN-P - May 200720 Quick Start for Experienced Users2. Drill holes in the backpanel of your enclosure and install the to
Publication 1747-UM011F-EN-P - May 2007200 Setting Up the DH-485 NetworkLink CouplerYou can connect an unpowered link coupler to the DH-485 net
Publication 1747-UM011F-EN-P - May 2007Setting Up the DH-485 Network 201Installing and Attaching the Link Couplers• When installing the link co
Publication 1747-UM011F-EN-P - May 2007202 Setting Up the DH-485 Network
203 Publication 1747-UM011F-EN-P - May 2007Appendix CRS-232 Communication InterfaceThis appendix provides an overview of the RS-232 communication inte
Publication 1747-UM011F-EN-P - May 2007204 RS-232 Communication Interface• Full-duplex DF1 (default)• Half-duplex DF1 (SCADA)• DH-485• ASCII co
Publication 1747-UM011F-EN-P - May 2007RS-232 Communication Interface 205SLC 500 Devices that Support RS-232 CommunicationThe SLC 500 product l
Publication 1747-UM011F-EN-P - May 2007206 RS-232 Communication InterfaceDF1 Protocol and the SLC 5/03, SLC 5/04, and SLC 5/05 ProcessorsDF1 pr
Publication 1747-UM011F-EN-P - May 2007RS-232 Communication Interface 207Full-duplex (Point-to-Point)DF1 Half-duplex ProtocolDF1 half-duplex pr
Publication 1747-UM011F-EN-P - May 2007208 RS-232 Communication Interfaceinstruction for all channel 0 system mode drivers and for channel 1 (D
Publication 1747-UM011F-EN-P - May 2007RS-232 Communication Interface 209DF1 Radio Modem Channel 0 DriverSeries C FRN 6 (FRN C/6) and later ver
Publication 1747-UM011F-EN-P - May 2007Quick Start for Experienced Users 213. Install the power supply. Reference1. Align the circuit board of
Publication 1747-UM011F-EN-P - May 2007210 RS-232 Communication InterfaceChannel O ConfigurationThe Baud, Parity, Stop Bits and Error Detection
Publication 1747-UM011F-EN-P - May 2007RS-232 Communication Interface 211DF1 Radio Modem System LimitationsThe following questions need to be a
Publication 1747-UM011F-EN-P - May 2007212 RS-232 Communication InterfaceASCII CommunicationASCII protocol lets you connect the SLC 5/03, SLC 5
Publication 1747-UM011F-EN-P - May 2007RS-232 Communication Interface 213Wiring Connectors for RS-232 CommunicationTo connect Allen-Bradley dev
Publication 1747-UM011F-EN-P - May 2007214 RS-232 Communication InterfaceDCE PinoutDevices such as a modem are DCE. The pinouts on these termin
Publication 1747-UM011F-EN-P - May 2007RS-232 Communication Interface 215Personal Computer to a Modem (Hardware Handshaking Enabled)(1) Connect
Publication 1747-UM011F-EN-P - May 2007216 RS-232 Communication InterfaceSLC 5/03, SLC 5/04, or SLC 5/05 Processor Connected to a Modem (Hardwa
Publication 1747-UM011F-EN-P - May 2007RS-232 Communication Interface 217SLC 5/03, SLC 5/04, or SLC 5/05 Processor Connected to a Personal Comp
Publication 1747-UM011F-EN-P - May 2007218 RS-232 Communication Interface1747-KE Module to a SLC 5/03, SLC 5/04, or SLC 5/05 Processor, Persona
Publication 1747-UM011F-EN-P - May 2007RS-232 Communication Interface 2191746-BAS Module to a SLC 5/03, SLC 5/04, or SLC 5/05 Processor, Person
Publication 1747-UM011F-EN-P - May 200722 Quick Start for Experienced Users4. Make jumper selection for 120/240V ac on 1746-P1, 1746-P2, and 17
Publication 1747-UM011F-EN-P - May 2007220 RS-232 Communication Interface2760-RB Module to a SLC 5/03, SLC 5/04, or SLC 5/05 Processor, Persona
Publication 1747-UM011F-EN-P - May 2007RS-232 Communication Interface 221PLC-5 Processor (Channel 0) to a SLC 5/03, SLC 5/04, or SLC 5/05 Proce
Publication 1747-UM011F-EN-P - May 2007222 RS-232 Communication InterfaceHalf-duplex with Slave-to-slave RoutingIMPORTANTThe 1747-KE module doe
223 Publication 1747-UM011F-EN-P - May 2007Appendix DSetting Up the DH+ NetworkThis appendix provides an overview of the Data Highway Plus (DH+) commu
Publication 1747-UM011F-EN-P - May 2007224 Setting Up the DH+ NetworkSLC 5/04 Processors and DH+ CommunicationThe SLC 5/04 processors let you o
Publication 1747-UM011F-EN-P - May 2007Setting Up the DH+ Network 225Channel 1 LocationSLC 5/04 CPURUN PROGFORCERS232BATTDH+FLTRUNREMDH+ Channe
Publication 1747-UM011F-EN-P - May 2007226 Setting Up the DH+ NetworkWiring Connectors for DH+ Communication for SLC 5/04 ProcessorsTo connect
Publication 1747-UM011F-EN-P - May 2007Setting Up the DH+ Network 227Minimizing NoiseTo minimize the affect of noise on the SLC 5/04 processor,
Publication 1747-UM011F-EN-P - May 2007228 Setting Up the DH+ NetworkTypical DH+ Network ConfigurationThe following figure illustrates a possib
Publication 1747-UM011F-EN-P - May 2007Setting Up the DH+ Network 229Notes:
Publication 1747-UM011F-EN-P - May 2007Quick Start for Experienced Users 235. Wire power to the power supply. ReferenceConnect incoming power.C
Publication 1747-UM011F-EN-P - May 2007230 Setting Up the DH+ NetworkNotes:
231 Publication 1747-UM011F-EN-P - May 2007Appendix EPower Supply WorksheetPower Supply LoadingUse the table below to calculate the power supply loadi
Publication 1747-UM011F-EN-P - May 2007232 Power Supply WorksheetDigital Output Modules 1746-OA8 0.185 -1746-OA16 0.370 -1746-OAP12 0.370 -1746
Publication 1747-UM011F-EN-P - May 2007Power Supply Worksheet 233Specialty Modules 1746-BAS (-T) 0.1500.040(4)1746-BLM 1.000 -1746-BTM 0.110 0.
Publication 1747-UM011F-EN-P - May 2007234 Power Supply WorksheetBlank WorksheetProcedure1. For each slot of the chassis that contains a module
235 Publication 1747-IN011F-EN-P - May 2007Appendix FControl NetworksThis appendix provides a brief introduction about control networks. For more info
Publication 1747-IN011F-EN-P - May 2007236 Control NetworksWith an SLC 5/02, SLC 5/03, SLC 5/04, or SLC 5/05 processor, a 1747-SN Remote I/O Sc
Publication 1747-IN011F-EN-P - May 2007Control Networks 237Remote I/O PassthruDeviceNet NetworkA DeviceNet network connects plant floor devices
Publication 1747-IN011F-EN-P - May 2007238 Control NetworksA single scanner (master) can communicate with up to 63 nodes (slaves) on DeviceNet.
Publication 1747-IN011F-EN-P - May 2007Control Networks 239• PLC-5 programmable controllers.• operator interface devices.• SLC 5/03, SLC 5/04,
Publication 1747-UM011F-EN-P - May 200724 Quick Start for Experienced Users6. Install the processor. ReferenceMake sure system power is off. T
Publication 1747-IN011F-EN-P - May 2007240 Control NetworksControlNet NetworkControlNet systems are designed to:• provide high-speed, repeatabl
241 Publication 1747-UM011F-EN-P - May 2007Appendix GCommunicating with Devices on an Ethernet NetworkThis appendix:• describes SLC 5/05 processors an
Publication 1747-UM011F-EN-P - May 2007242 Communicating with Devices on an Ethernet NetworkCommunication ChannelsSLC 5/05 Performance Consider
Publication 1747-UM011F-EN-P - May 2007Communicating with Devices on an Ethernet Network 243SLC 5/05 Processor and Personal Computer Connection
Publication 1747-UM011F-EN-P - May 2007244 Communicating with Devices on an Ethernet NetworkEthernet Channel 1 8-pin 10Base-T ConnectorThe Ethe
Publication 1747-UM011F-EN-P - May 2007Communicating with Devices on an Ethernet Network 245In order to send an outgoing message, the SLC 5/05
Publication 1747-UM011F-EN-P - May 2007246 Communicating with Devices on an Ethernet NetworkConfiguration ParametersConfiguration Using RSLogix
Publication 1747-UM011F-EN-P - May 2007Communicating with Devices on an Ethernet Network 247installed and reads a text file containing network
Publication 1747-UM011F-EN-P - May 2007248 Communicating with Devices on an Ethernet NetworkUse the Rockwell BOOTP UtilityThe Rockwell BOOTP ut
Publication 1747-UM011F-EN-P - May 2007Communicating with Devices on an Ethernet Network 249The device will be added to the Relation List, disp
Publication 1747-UM011F-EN-P - May 2007Quick Start for Experienced Users 257. Apply power to the processor. Reference1. Energize the chassis p
Publication 1747-UM011F-EN-P - May 2007250 Communicating with Devices on an Ethernet NetworkUsing Subnet Masks and GatewaysConfigure subnet mas
Publication 1747-UM011F-EN-P - May 2007Communicating with Devices on an Ethernet Network 251Manually Configuring Channel 1 for Processors on Su
Publication 1747-UM011F-EN-P - May 2007252 Communicating with Devices on an Ethernet NetworkSLC 5/05 Processor Embedded Web Server CapabilitySL
Publication 1747-UM011F-EN-P - May 2007Communicating with Devices on an Ethernet Network 253Module InformationThe module information page displ
Publication 1747-UM011F-EN-P - May 2007254 Communicating with Devices on an Ethernet NetworkDiagnostic InformationThis section gives you access
Publication 1747-UM011F-EN-P - May 2007Communicating with Devices on an Ethernet Network 255Data Table Memory MapThe Data Table Memory Map page
Publication 1747-UM011F-EN-P - May 2007256 Communicating with Devices on an Ethernet NetworkPress Prev or Next to display the previous or next
Publication 1747-UM011F-EN-P - May 2007Communicating with Devices on an Ethernet Network 257User Provided PagesYou can use a text editor to gen
Publication 1747-UM011F-EN-P - May 2007258 Communicating with Devices on an Ethernet Networkthe data table location and optional formatting inf
Publication 1747-UM011F-EN-P - May 2007Communicating with Devices on an Ethernet Network 259HTML CodeExamples HTML Code Web browser displaysInp
Publication 1747-UM011F-EN-P - May 200726 Quick Start for Experienced Users1. Set the communication parameters of software to match the default
Publication 1747-UM011F-EN-P - May 2007260 Communicating with Devices on an Ethernet NetworkGenerating Custom Data Table Monitor PagesYou can g
Publication 1747-UM011F-EN-P - May 2007Communicating with Devices on an Ethernet Network 261Tag ElementsImporting User Page Files to the SLC 5/
Publication 1747-UM011F-EN-P - May 2007262 Communicating with Devices on an Ethernet Network8. When all user page files have been imported, go
Publication 1747-UM011F-EN-P - May 2007Communicating with Devices on an Ethernet Network 2631. Go back to the User-Provided Custom Data Table M
Publication 1747-UM011F-EN-P - May 2007264 Communicating with Devices on an Ethernet NetworkNotes:
265 Publication 1747-UM011F-EN-P - May 2007Appendix HCalculating Heat Dissipation for the SLC 500 Control SystemThis appendix will assist you in calcu
Publication 1747-UM011F-EN-P - May 2007266 Calculating Heat Dissipation for the SLC 500 Control SystemCalculated Watts vs. Total WattsYou calcu
Publication 1747-UM011F-EN-P - May 2007Calculating Heat Dissipation for the SLC 500 Control System 267Power Supply Loading Reference TableUse t
Publication 1747-UM011F-EN-P - May 2007268 Calculating Heat Dissipation for the SLC 500 Control SystemDigital Output Modules 1746-OA8 1.000 0.9
Publication 1747-UM011F-EN-P - May 2007Calculating Heat Dissipation for the SLC 500 Control System 269Specialty Modules 1746-BAS NA 3.750 3.800
Publication 1747-UM011F-EN-P - May 2007Quick Start for Experienced Users 271. Remove power from the SLC 500 power supply.2. Remove the processo
Publication 1747-UM011F-EN-P - May 2007270 Calculating Heat Dissipation for the SLC 500 Control SystemPower Supply Heat Dissipation GraphsUse t
Publication 1747-UM011F-EN-P - May 2007Calculating Heat Dissipation for the SLC 500 Control System 271Example Heat Dissipation CalculationIf yo
Publication 1747-UM011F-EN-P - May 2007272 Calculating Heat Dissipation for the SLC 500 Control SystemExample WorksheetProcedure for calculatin
Publication 1747-UM011F-EN-P - May 2007Calculating Heat Dissipation for the SLC 500 Control System 273Blank WorksheetProcedure for calculating
Publication 1747-UM011F-EN-P - May 2007274 Calculating Heat Dissipation for the SLC 500 Control System
275 Publication 1747-UM011F-EN-P - May 2007GlossaryWe use the following terms throughout this manual. Refer to the Allen-Bradley Industrial Automation
Publication 1747-UM011F-EN-P - May 2007276 GlossaryBoolean operatorsLogical operators such as AND, OR, NAND, NOR, NOT, and Exclusive-OR that ca
Publication 1747-UM011F-EN-P - May 2007Glossary 277controllerA device, such as a programmable controller, used to control output devices.contro
Publication 1747-UM011F-EN-P - May 2007278 Glossarydirect connectType of modem that is connected to a dedicated, leased phone line and is activ
Publication 1747-UM011F-EN-P - May 2007Glossary 279Terminal, or PBASE). Once you have programmed the modem, activate the DTR signal to dial the
Publication 1747-UM011F-EN-P - May 200728 Quick Start for Experienced UsersKeyswitchMother BoardRight Side ViewMother BoardGNDVBBSLC 5/04 Proce
Publication 1747-UM011F-EN-P - May 2007280 Glossaryfull-duplexA high-performance protocol that allows simultaneous two-way data transmission. F
Publication 1747-UM011F-EN-P - May 2007Glossary 281instructionA mnemonic defining an operation to be performed by the processor. A rung in a pr
Publication 1747-UM011F-EN-P - May 2007282 Glossarylow byteBits 0...7 of a word.logicA general term for digital circuits or programmed instruct
Publication 1747-UM011F-EN-P - May 2007Glossary 283multi-master networkA network in which more than one node has the ability to initiate commun
Publication 1747-UM011F-EN-P - May 2007284 GlossaryofflineWhen a device is not scanning/controlling or when a programming device is not communi
Publication 1747-UM011F-EN-P - May 2007Glossary 285operating voltageFor inputs, the voltage range needed for the input to be in the On-state. F
Publication 1747-UM011F-EN-P - May 2007286 Glossaryprogramming deviceProgramming package used to develop ladder logic diagrams.protocolThe lang
Publication 1747-UM011F-EN-P - May 2007Glossary 287RTBRemovable Terminal Block. run modeAn executing mode during which the controller scans or
Publication 1747-UM011F-EN-P - May 2007288 GlossarysourcingA term used to describe current flow between two devices. A sourcing device or circu
Publication 1747-UM011F-EN-P - May 2007Glossary 289uploadData is transferred from the controller to a programming or storage device.UVPROMAn Ul
29 Publication 1747-UM011F-EN-P - May 2007Chapter 2Selecting Your Hardware ComponentsThis chapter provides general information on what your SLC 500 co
Publication 1747-UM011F-EN-P - May 2007290 Glossary
Publication 1747-UM011F-EN-P - May 2007IndexNumerics1746-BAS module 185, 2051746-C7 cable 1101746-C9 cable 1101746-P1 power supplyinstalling 106replac
Publication 1747-UM011F-EN-P - May 2007292 Indexreturning processor to initial factory conditions 163status indicators 95troubleshooting 151Aad
Publication 1747-UM011F-EN-P - May 2007Index 2931747-SCNR module 240ControlNet scanner 240countersdefinition 277CPU (central processing unit),
Publication 1747-UM011F-EN-P - May 2007294 IndexSLC 5/01 and SLC 5/02 processors 146SLC 5/03, SLC 5/04, SLC 5/05 processors 152while downloadin
Publication 1747-UM011F-EN-P - May 2007Index 295J1 105J4 161power supply 107Kkeyswitchclearing faults for the SLC 5/03, SLC 5/04, and SLC 5/05
Publication 1747-UM011F-EN-P - May 2007296 Indexoff-state leakage current 284one shot 284online 284operator interfaceselectingDTAM 43DTAM Plus
Publication 1747-UM011F-EN-P - May 2007Index 297read 286related documentation 14relay 286relay logic 286relays, surge suppressors for 51REM, ke
Publication 1747-UM011F-EN-P - May 2007298 Indexslave devices, DF1 half-duplex protocol 207SLC 500 programmable controllersgeneral specificatio
Publication 1747-UM011F-EN-P - May 2007Index 299
3 Publication 1747-UM011F-EN-P - May 2007Summary of ChangesThe information below summarizes the changes to this manual since the last printing.To help
Publication 1747-UM011F-EN-P - May 200730 Selecting Your Hardware ComponentsEuropean Union Directive ComplianceIf this product has the CE mark
Publication 1747-UM011F-EN-P - May 2007 301Supersedes Publication 1747-UM011E-EN-P - February 2004 Copyright © 2007 Rockwell Automation, Inc. All righ
Publication 1747-UM011F-EN-P - May 2007Selecting Your Hardware Components 31Overview of Your Modular Control SystemThe basic modular controller
Publication 1747-UM011F-EN-P - May 200732 Selecting Your Hardware ComponentsPrinciples of Machine ControlYou enter a ladder logic program into
Publication 1747-UM011F-EN-P - May 2007Selecting Your Hardware Components 33Selecting Modular ProcessorsSLC 500 modular processors are designed
Publication 1747-UM011F-EN-P - May 200734 Selecting Your Hardware ComponentsProcessor Communication OptionsThe SLC 500 processors support sever
Publication 1747-UM011F-EN-P - May 2007Selecting Your Hardware Components 35• RS-232C (EIA-232) electrical specifications.• modem support.• bui
Publication 1747-UM011F-EN-P - May 200736 Selecting Your Hardware ComponentsDH-485 Protocol - The SLC 500 processors have a DH-485 channel that
Publication 1747-UM011F-EN-P - May 2007Selecting Your Hardware Components 37SLC Communication OptionsCommunication ProtocolProcessorSLC 5/01 SL
Publication 1747-UM011F-EN-P - May 200738 Selecting Your Hardware ComponentsSelecting Discrete I/O ModulesThere are three types of discrete I/O
Publication 1747-UM011F-EN-P - May 2007Selecting Your Hardware Components 391746-P7 Current CapacityExample for Selecting Power SuppliesSelect
Publication 1747-UM011F-EN-P - May 20074 Summary of ChangesNotes:
Publication 1747-UM011F-EN-P - May 200740 Selecting Your Hardware ComponentsExample Worksheet for Selecting a 1746 Power SupplyIf you have a mu
Publication 1747-UM011F-EN-P - May 2007Selecting Your Hardware Components 41Procedure1. For each slot of the chassis that contains a module, li
Publication 1747-UM011F-EN-P - May 200742 Selecting Your Hardware ComponentsSelecting EnclosuresThe enclosure protects the equipment from atmos
Publication 1747-UM011F-EN-P - May 2007Selecting Your Hardware Components 431747-UIC USB to DH485 Interface ConverterFor communication with an
Publication 1747-UM011F-EN-P - May 200744 Selecting Your Hardware ComponentsSelecting a Memory Module for the SLC 5/01 and SLC 5/02 ProcessorsY
Publication 1747-UM011F-EN-P - May 2007Selecting Your Hardware Components 45Memory Backup for the 1747-L511, SLC 5/01 ProcessorThe curve below
Publication 1747-UM011F-EN-P - May 200746 Selecting Your Hardware Componentsprogrammer. The 1747-M15 Series B adapter socket is required for us
Publication 1747-UM011F-EN-P - May 2007Selecting Your Hardware Components 47• The program size cannot exceed the processor memory size. For ins
Publication 1747-UM011F-EN-P - May 200748 Selecting Your Hardware ComponentsSelecting Isolation TransformersIf there is high frequency conducte
Publication 1747-UM011F-EN-P - May 2007Selecting Your Hardware Components 49Special ConsiderationsThe recommendations given previously provide
5 Publication 1747-UM011F-EN-P - May 2007Table of ContentsPrefaceWho Should Use This Manual . . . . . . . . . . . . . . . . . . . . . . . 13Purpose o
Publication 1747-UM011F-EN-P - May 200750 Selecting Your Hardware Componentswhen such loads are connected as output devices or when connected t
Publication 1747-UM011F-EN-P - May 2007Selecting Your Hardware Components 51Surge Suppression Diagram If you connect an SLC 500 controller tria
Publication 1747-UM011F-EN-P - May 200752 Selecting Your Hardware ComponentsSelecting Contact ProtectionInductive load devices such as motor st
Publication 1747-UM011F-EN-P - May 2007Selecting Your Hardware Components 53Suitable surge suppression methods for inductive ac load devices in
Publication 1747-UM011F-EN-P - May 200754 Selecting Your Hardware ComponentsTransient Pulse To reduce the possibility of inadvertent operation
Publication 1747-UM011F-EN-P - May 2007Selecting Your Hardware Components 55EXAMPLEIncreasing the load current by 100 mA decreases the transien
Publication 1747-UM011F-EN-P - May 200756 Selecting Your Hardware Components
57 Publication 1747-UM011F-EN-P - May 2007Chapter 3System Installation RecommendationsTo help you install the SLC 500 programmable controller as safel
Publication 1747-UM011F-EN-P - May 200758 System Installation RecommendationsSystem OverviewRefer to the following sections when planning your
Publication 1747-UM011F-EN-P - May 2007System Installation Recommendations 59Hazardous Location ConsiderationsProducts marked CL1, DIV 2, GP A,
Publication 1747-UM011F-EN-P - May 20076 Table of ContentsSelecting Contact Protection . . . . . . . . . . . . . . . . . . . . . . 52Chapter 3
Publication 1747-UM011F-EN-P - May 200760 System Installation RecommendationsTypical InstallationThe figure below consists of some components t
Publication 1747-UM011F-EN-P - May 2007System Installation Recommendations 61IMPORTANTThe 1746-C9 and 1746-C16 cables have a rigid, unbendable
Publication 1747-UM011F-EN-P - May 200762 System Installation RecommendationsPreventing Excessive HeatFor most applications, normal convection
Publication 1747-UM011F-EN-P - May 2007System Installation Recommendations 63Grounding GuidelinesIn solid-state control systems, grounding help
Publication 1747-UM011F-EN-P - May 200764 System Installation Recommendations• Use 2.54 cm (1 in.) copper braid or 5.2 mm2 (#10 AWG) copper wir
Publication 1747-UM011F-EN-P - May 2007System Installation Recommendations 65Wiring Guidelines, publication 1770-4.1, and System Design for Con
Publication 1747-UM011F-EN-P - May 200766 System Installation RecommendationsSpecial Grounding Considerations for dc Applications using 1746-P3
Publication 1747-UM011F-EN-P - May 2007System Installation Recommendations 67IMPORTANTSLC 500 series A chassis (1746-A4, 1746-A7, 1746-A10, and
Publication 1747-UM011F-EN-P - May 200768 System Installation RecommendationsDetermining the Date of the SLC 500 Series A ChassisThe date of th
Publication 1747-UM011F-EN-P - May 2007System Installation Recommendations 69operating handle on the outside of the enclosure, so that you can
Publication 1747-UM011F-EN-P - May 2007Table of Contents 7Data Table Access Module (DTAM, DTAM Plus, and DTAM Micro) . . . . . . . . . . . . .
Publication 1747-UM011F-EN-P - May 200770 System Installation RecommendationsPower ConsiderationsRefer to the following sections regarding powe
Publication 1747-UM011F-EN-P - May 2007System Installation Recommendations 71Grounded ac Power-Distribution System with Master-Control RelayPow
Publication 1747-UM011F-EN-P - May 200772 System Installation RecommendationsLoss of Power SourceThe chassis power supplies are designed to wit
Publication 1747-UM011F-EN-P - May 2007System Installation Recommendations 73If the input voltage to the 1746-P7 power supply falls into a rang
Publication 1747-UM011F-EN-P - May 200774 System Installation RecommendationsSafety ConsiderationsSafety considerations are an important elemen
Publication 1747-UM011F-EN-P - May 2007System Installation Recommendations 75Periodic Tests of Master Control Relay CircuitAny part can fail, i
Publication 1747-UM011F-EN-P - May 200776 System Installation RecommendationsNotes:
77 Publication 1747-UM011F-EN-P - May 2007Chapter 4Mounting Your SLC 500 Control SystemThis chapter provides mounting dimensions for:• 4, 7, 10, and 1
Publication 1747-UM011F-EN-P - May 200778 Mounting Your SLC 500 Control System7-slot Modular Chassis10-slot Modular Chassis(1) Dimensions for 1
Publication 1747-UM011F-EN-P - May 2007Mounting Your SLC 500 Control System 7913-slot Modular Chassis(1) Dimensions for 1746-P1 power supply.(2
Publication 1747-UM011F-EN-P - May 20078 Table of ContentsInstall the RTB. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122Chap
Publication 1747-UM011F-EN-P - May 200780 Mounting Your SLC 500 Control SystemLink Coupler (AIC)159(6.24)137(5.41)14(0.55)38(1.50)R 2.74(0.11)5
Publication 1747-UM011F-EN-P - May 2007Mounting Your SLC 500 Control System 81Data Table Access Module (DTAM, DTAM Plus, and DTAM Micro)CDBAFro
Publication 1747-UM011F-EN-P - May 200782 Mounting Your SLC 500 Control SystemAIC+ Advanced Interface Converter (1761-NET-AIC)DeviceNet Interfa
83 Publication 1747-UM011F-EN-P - May 2007Chapter 5Identifying the Components of Your ProcessorThis chapter covers the following:• SLC 5/01 hardware f
Publication 1747-UM011F-EN-P - May 200784 Identifying the Components of Your ProcessorSLC 5/01 Hardware ComponentsThe table below provides a ge
Publication 1747-UM011F-EN-P - May 2007Identifying the Components of Your Processor 85SLC 5/02 Processor Hardware FeaturesThe SLC 5/02 processo
Publication 1747-UM011F-EN-P - May 200786 Identifying the Components of Your ProcessorSLC 5/02 Hardware Components The table below provides a g
Publication 1747-UM011F-EN-P - May 2007Identifying the Components of Your Processor 87BATTERY LOW(Color: red)On (steady) The battery voltage ha
Publication 1747-UM011F-EN-P - May 200788 Identifying the Components of Your ProcessorSLC 5/03 Processor Hardware FeaturesThe SLC 5/03 processo
Publication 1747-UM011F-EN-P - May 2007Identifying the Components of Your Processor 89SLC 5/03 Hardware ComponentsThe table below provides a ge
Publication 1747-UM011F-EN-P - May 2007Table of Contents 9Identifying SLC 5/03, SLC 5/04, and SLC 5/05 Processor Communication Errors . . . . .
Publication 1747-UM011F-EN-P - May 200790 Identifying the Components of Your ProcessorDH-485(Color: green)On (steady) The Communication Active
Publication 1747-UM011F-EN-P - May 2007Identifying the Components of Your Processor 91SLC 5/04 Processor Hardware FeaturesThe SLC 5/04 processo
Publication 1747-UM011F-EN-P - May 200792 Identifying the Components of Your Processor• UL listed to US and Canadian Safety Standards, CE compl
Publication 1747-UM011F-EN-P - May 2007Identifying the Components of Your Processor 93BATT(Color: red)On (steady) The battery voltage has falle
Publication 1747-UM011F-EN-P - May 200794 Identifying the Components of Your ProcessorSLC 5/05 Processor Hardware FeaturesThe SLC 5/05 processo
Publication 1747-UM011F-EN-P - May 2007Identifying the Components of Your Processor 95• UL listed to US and Canadian Safety Standards, CE compl
Publication 1747-UM011F-EN-P - May 200796 Identifying the Components of Your ProcessorBATT(Color: red)On (steady) The battery voltage has falle
Publication 1747-UM011F-EN-P - May 2007Identifying the Components of Your Processor 97Keyswitch for the SLC 5/03, SLC 5/04, and SLC 5/05 Proces
Publication 1747-UM011F-EN-P - May 200798 Identifying the Components of Your ProcessorREM PositionThis position places the processor in the Rem
99 Publication 1747-UM011F-EN-P - May 2007Chapter 6Installing Your Hardware ComponentsThis chapter shows you how to install the following hardware com
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